*Corr. Author’s Address: Shandong University of Technology, Zibo, China, zhaoleilei611571@163.com 73 Strojniški vestnik - Journal of Mechanical Engineering 69(2023)1-2, 73-81 Received for review: 2022-09-24 © 2023 The Authors. CC BY 4.0 Int. Licensee: SV-JME Received revised form: 2022-12-25 DOI:10.5545/sv-jme.2022.375 Original Scientific Paper Accepted for publication: 2023-01-19 Analytical Formulae and Applications of Vertical Dynamic Responses for Railway Vehicles Yu, Y . – Song, Y . – Zhao, L. – Zhou, C. Yuewei Yu – Yunpeng Song – Leilei Zhao * – Changcheng Zhou Shandong University of Technology, School of Transportation and Vehicle Engineering, China To effectively improve the estimated level of railway vehicles’ vertical dynamic responses and provide a more suitable reference for the selection of its secondary suspension damping parameter, this paper has derived the root mean square values analytical formulae of the car body vertical acceleration, the secondary suspension vertical stroke, and the axle box vertical action force for railway vehicles under the random excitation of the track closer to the actual track characteristics. The correctness of the analytical formulae is verified by testing a real vehicle. Then, according to the analytical formulae derived, an analytical design method of the optimal damping ratio for the secondary suspension system is constructed based on the multi-objective programming and single-objective interval constraint analysis, which can be used to find the best trade-off for conflicting performance indices, such as ride comfort, running smoothness, and running safety, and the influences of the system parameters on the optimal damping ratio are analysed. This research can effectively characterize the vertical vibration response of railway vehicles and provide an effective reference for the initial design of the railway vehicle secondary suspension damping parameter. Keywords: railway vehicle, vertical dynamic response, model deduction, damping parameter design, optimal compromise Highlights • The analytical formulae of the vertical dynamic response for railway vehicles were derived. • An optimal damping ratio design method for the secondary suspension system was constructed. • The influences of the system parameters on the optimal damping ratio were analysed. 0 INTRODUCTION As bogie suspension system parameters are essential for the running stability, safety, and comfort of railway vehicles, the design of their suspension system parameters has become an important part of the bogie system design and has become a key concern for designers [1]. Generally, a bogie suspension system is composed of the elastic element and the damper element; it mainly includes two important parameters to be designed, i.e., the spring static deflection value and the suspension damping parameter value. In order to obtain an accurate and reliable design result for the suspension damping parameter, one widely used method is to use computer simulation technology and vehicle dynamic analysis software to optimize and determine the final value [2] to [4]. This method can simulate the actual operation of railway vehicles well [5] and [6] and can achieve a more accurate design result. However, the simulation analysis requires much time and cannot visually show the one-to-one correspondence between parameters and responses, which is not conducive to the adjustment and optimization of the structural parameters in the initial design stage of suspension systems. Meanwhile, the suspension parameter values before design are often unknown. The complexity of the model makes it complicated to do much work to design the suspension damping parameters, which is not conducive to the designers making a reasonable engineering choice quickly and effectively. In order to solve this problem, the most effective method is to use the analytical method, i.e., through reasonable model simplification, from the theoretical analysis point of view, and then obtain the required design value of the damping parameters [7] to [9]. For this reason, based on the simplified 1/4 vehicle model, using the simplified track irregularity power spectral density (of the form 1/ω 4 and 1/ω 2 ) as the input excitation of the system, the analytical formula for calculating the root mean square (RMS) value of the bogie frame vertical acceleration for railway vehicles is derived, and an analytical design method for the primary vertical suspension damping ratio of railway vehicles is given in [1] and [10], respectively. In addition, according to the simplified 1/4 vehicle model (mainly refers to the two-axle bogie railway vehicle), using the simplified track irregularity power spectral density (of the form 1/ ω 4 and 1/ ω 2 ) as the input excitation of the system, the analytical formulae for calculating the RMS values of the car body vertical acceleration, the secondary suspension vertical stroke, and the axle box vertical action force for railway vehicles are derived; an analytical design method for the secondary vertical suspension damping ratio of railway vehicles is given in [11] and [12]. Strojniški vestnik - Journal of Mechanical Engineering 69(2023)1-2, 73-81 74 Yu, Y. – Song, Y. – Zhao, L. – Zhou, C. However, compared with the power spectral density of the form 1/[(ω 2 +v 2 Ω c 2 ) (ω 2 +v 2 Ω r 2 )], which is widely used in the dynamic simulation of railway vehicles, the power spectral density of the form 1/ ω 4 overestimates and underestimates in the low- frequency and high-frequency parts of the track irregularity, respectively, and the power spectral density of the form 1/ω 2 overestimates in both the low-frequency and high-frequency parts of the track irregularity. Thus, in this paper, using the Germany track vertical irregularity power spectral density, which is closer to the actual track line, as the input excitation of the vehicle system, based on the analytical method, the RMS values analytical formulae of the vertical dynamic response of railway vehicles under the excitation of the form of 1/[(ω 2 +v 2 Ω c 2 )(ω 2 +v 2 Ω r 2 )] are deduced, and a more reasonable analytical design method for the secondary vertical suspension damping ratio of railway vehicles is given. As an extension and supplementing [11] and [12], it will provide effective technical support for the engineering selection of the bogie vertical suspension system parameters to deeply explore the vertical dynamic of railway vehicles on actual track lines in the theoretical analysis field. 1 SYSTEM MODEL 1.1 Vertical Vibration Model of Railway Vehicles for Analytical Calculation Because of the weak coupling between the vertical and lateral dynamic behaviours of railway vehicles, when analysing its dynamic performance, they are often modelled separately and analysed separately, which can simplify the model establishment and facilitate the result analysis [13] on the premise of ensuring sufficient analysis accuracy. Numerous studies have shown that the commonly used vertical dynamic models of railway vehicles mainly include three types [14] to [16]: the 1/4 vehicle model, the single vehicle model, and the multi-marshalling vehicle model; each of the models has its advantages and its application occasions. Here, the 1/4 vehicle model is widely used in the analytical design of the suspension system parameters [10] to [12] and the semi-active and active suspension control research [17] and [18], because of its advantages of easy qualitative understanding of the relationship between the vehicle vertical dynamic characteristics and the structural parameters, simple solving process and easy engineering application. Therefore, in order to construct the analytical calculation model of the vertical dynamic response of railway vehicles and to provide effective guidance for the initial design of the secondary suspension damping parameter, this paper takes the 1/4 railway vehicle model [11] (which mainly contains two bogies per carriage, two wheelsets per bogie) as the model reference and carries out various research work, as shown in Fig. 1. Fig. 1. 1/4 vehicle model In Fig. 1, m 1 is the half mass of the bogie frame; m 2 is the quarter mass of the car body; K 1 and K 2 are the vertical equivalent stiffness of the primary suspension and the secondary suspension; C 1 and C 2 are the vertical equivalent damping of the primary suspension and the secondary suspension; z 1 and z 2 are the vertical displacements of the bogie frame and the car body; z v is the track irregularity. According to the d'Alembert principle, the vibration differential equations of the 1/4 vehicle model can be obtained. mz Cz zC zz Kz z Kz z mz 11 11 21 21 1 21 2 22 0          () () () () vv          Cz zK zz 22 12 21 0 () () .  (1) By using Fourier transform, the transfer functions between  z 2 and z v , f d and z v , F d and z v can be solved respectively according to Eq. (1), as follows: H CC CK CK KK mm Cm Cm zz j j v 12 12 21 12 12 12 21           2 43 2 4 ~ () (          Cm KK CC Km Km Km CK CK 22 12 12 12 21 22 12 21 j j ) () () ,   3 2 (2) H Cm Km mm Cm Cm Cm KK fz j j j dv 12 12 12 12 21 22 12           ~ () 32 43       () () , CC Km Km Km CK CK 12 12 21 22 12 21 j  2 (3) H CmmC Cm CCmK mm KC CK Fz j j dv 1121 21 1221 12 12 1           ~ () ( 54 2 21 21 21 2 12 12 21 22 1 j j )( )( ) () mm KK mm mm Cm Cm Cm K         32 43 K K CC Km Km Km CK CK 2 12 12 21 22 12 21 j        () () ,  2 (4) Strojniški vestnik - Journal of Mechanical Engineering 69(2023)1-2, 73-81 75 Analytical Formulae and Applications of Vertical Dynamic Responses for Railway Vehicles where, f d is the secondary suspension vertical stroke f d = z 2 – z 1 ; F d is the axle box vertical action force FC zz Kz z dv v   11 11 () () .  1.2 Excitation Model of Track Irregularity As the main excitation source of the vertical vibration of railway vehicles, the random input of the track vertical irregularity is basically a stationary random process along the track. Usually, according to the measured irregularity data of the track, the mathematical statistics is made, and the irregularity is expressed as the power spectral density form by interpolation processing [19]. The research indicates that there are mainly three kinds of analytical expressions for the track irregularity power spectral density commonly used in the research of railway vehicles at present, as shown in Eqs. (5), (6), and (7). The power spectral densities shown in Eqs. (5) and (6) are mainly used in the analytical calculation of railway vehicle dynamics and the semi-active and active suspension control research. The power spectral density shown in Eq. (7) is the closest to the actual track line and is widely used in the dynamic simulation analysis of railway vehicles [19]. S Av v1 b () () ,     2 3 4 (5) where, A b is the track roughness coefficient, A b =0.928× 10 -10 m -1 , v is the vehicle speed. S Av v2 r () ,     2 2 (6) where, A r is the track roughness coefficient, A r = 2.5×10 -7 m. S Av vv v3 vc 2 cr 2 () ,         2 3 22 22 2   (7) where, A v is the track roughness coefficient, A v = 4.032×10 -7 m; Ω c and Ω r are the truncated spatial frequencies, Ω c =0.824 6 m -1 , Ω r =0.020 6 m -1 . According to Eqs. (5) to (7), the power spectral density functions of the track irregularity at 300 km/h are expressed in the double logarithmic coordinate system, as shown in Fig. 2. It can be seen from the figure that, the power spectral densities shown in Eqs. (5) and (6) are straight lines with slopes of -4:1 and -2:1, respectively. The power spectral density shown in Eq. (7) can be approximated to a combination of three slopes (0:1, -2:1, -4:1). Compared with Eq. (7), Eq. (5) overestimates and underestimates in the low-frequency and high-frequency parts of the track irregularity, respectively; Eq. (6) overestimates in both the low-frequency and high-frequency parts of the track irregularity, but it is consistent with the actual line in the mid-frequency range. Fig. 2. Power spectral density curve of track irregularity 2 ANALYTICAL DESCRIPTION OF THE RAILWAY VEHICLE VERTICAL DYNAMICS RESPONSE To quickly and effectively characterize the vertical vibration response of railway vehicles in actual operation and to enable designers to make reasonable judgments and choices on the initial design values of the system parameters quickly, using the power spectral density of the track irregularity shown in Eq. (7) as the input excitation source of the railway vehicle, the RMS values analytical formulae of the railway vehicle vertical dynamic response will be solved in this section. Note that the RMS values analytical formulae of the railway vehicle vertical dynamic response under the power spectral densities shown in Eqs. (5) and (6) can be found in references [11] and [12], respectively, which will not be introduced here. 2.1 RMS Values of the railway Vehicle Vertical Vibration Response In the study of railway vehicle dynamics, the RMS values of the system response are usually used to evaluate the vibration characteristics and isolation effect of the vehicle system [11], [12] and [14]. According to the theory of random vibration, the following equation can be obtained.   xx z HS 2 2     () () . ~ jd v v (8) Here, x represents the response of the system, H xz () ~ j v ω is the transfer function, S v (ω) is the power spectral density of the system input. Strojniški vestnik - Journal of Mechanical Engineering 69(2023)1-2, 73-81 76 Yu, Y. – Song, Y. – Zhao, L. – Zhou, C. For a linear system, the following relationship exists between its amplitude-frequency characteristics: HH H xz xz xz () () () . ~~ ~ jj j vv v   2  (9) Therefore, according to Eq. (9), Eqs. (2) to (4) can be expressed as follows H NN DD xz () () () () () , ~ j jj jj v    2    (10) where, N(jω) and D(jω) are the numerator and the denominator of the Eq. (2), Eq. (3) and Eq. (4), respectively. In addition, the power spectral density function shown in Eq. (7) can be rewritten as follows: S Av vvvv v3 vc 2 ccrr jjjj () ,             2 3   (1 1) Thus, according to Eqs. (10) and (11), the RMS values of the car body vertical vibration acceleration, the secondary suspension vertical stroke, and the axle box vertical action force can be obtained by using the method of integral solution of the complex variable function [20], respectively.    z Avaa aaaa aa aa ba aa aa 2 22 3 63 2 4352 5 2 1650 05 2 13     2 vc  () ( 6 61 45 11 2 60 35 1252 0 2 5 3 03 2 45        aaab aa aaaa aa b aa aaaa a )( ) 0 03 3 60 235 2 013560 145 2 1 3 6 2 1 2 25 32 2 aa aaaa aaaaaa aaa aa aaaa     6 61 2 3461 2 4 2 51 2 2 5 2 123 2 61 2345     aaaa aaa aaaa aaaa aaaa , (12)   f Avaa aaaa aa da aa aaaa a d 2 vc     22 3 05 2 1451 36 00 1 2 60 35 12  () ( a ad aa aaaa aaaa aaaa aaaa 51 0 2 5 3 03 2 45 03 3 60 235 2 01356 32 )        a aaaa aa aaaa aaaa aaa aaa 0145 2 1 3 6 2 1 2 2561 2 3461 2 4 2 51 2 2 5 2 2     a aaaa aaaaa 123 2 61 2345   , (13)   F Avaaaa aa aaaa aaaa aa d 2 vc     22 3 1346 1 2 6 2 1256 14 2 52 2 5 2 2 2  ( a aa aaaa aaaa aaae aa aa aa aa 3 2 62 3450 3560 45 2 0 03 45 25 2 3 2      ) ( 6 61 56 10 1450 5 2 1362 01 25 1 2 60    aaae aa aa aa aaae aa aa aa aa )( )( 3 35 3 00 2 5 3 03 2 45 03 3 60 235 2 01356 3 ae aa aa aaaa aa aaaa aaaaa )           2 2 0145 2 1 3 6 2 1 2 2561 2 3461 2 4 2 51 2 2 5 aaaa aa aaaa aaaa aaa aaa 2 2 123 2 61 2345   aaaa aaaaa , (14) where, b 0 = C 1 2 C 2 2 , b 1 = (C 1 K 2 + C 2 K 1 ) 2 – 2C 1 C 2 K 1 K 2 , b 2 = K 1 2 K 2 2 ; d 0 = C 1 2 m 2 2 , d 1 = K 1 2 m 2 2 ; e 0 = C 1 2 m 1 2 m 2 2 , e 1 = [C 1 C 2 (m 1 + m 2 )+K 1 m 1 m 2 ] 2 – 2C 1 m 1 m 2 (K 1 C 2 +K 2 C 1 ) (m 1 + m 2 ), e 2 = [(K 1 C 2 + K 2 C 1 ) 2 – 2K 1 K 2 C 1 C 2 ](m 1 + m 2 ) 2 – 2K 1 2 K 2 m 1 m 2 (m 1 + m 2 ), e 3 = K 1 2 K 2 2 (m 1 + m 2 ) 2 ; a 0 = m 1 m 2 , a 1 = C 1 m 2 + C 2 m 1 + C 2 m 2 + m 1 m 2 v(Ω c + Ω r ), a 2 = C 1 C 2 + v(Ω c +Ω r )(C 1 m 2 + C 2 m 1 + C 2 m 2 ) + K 1 m 2 + K 2 m 1 + K 2 m 2 + m 1 m 2 Ω c Ω r v 2 , a 3 = C 1 K 2 + C 2 K 1 + v(Ω c +Ω r ) ·(C 1 C 2 + K 1 m 2 + K 2 m 1 + K 2 m 2 ) + (C 1 m 2 + C 2 m 1 + C 2 m 2 )Ω c Ω r v 2 , a 4 = K 1 K 2 + v(C 1 K 2 + C 2 K 1 )(Ω c + Ω r ) +(C 1 C 2 + K 1 m 2 + K 2 m 1 + K 2 m 2 )Ω c Ω r v 2 , a 5 = K 1 K 2 (Ω c + Ω r )(C 1 K 2 + C 2 K 1 )Ω c Ω r v 3 , a 6 = K 1 K 2 Ω c Ω r v 2 . 2.2 Test Verification of the Analytical Formulae In order to verify the correctness of the RMS values analytical formulae for the vertical dynamic response of railway vehicles, a CRH2 EMU, which is widely used in China, is taken as an example to test its vibration, and the result of the vibration test and the analytical calculation is analysed. The vehicle running speed is 200 km/h, the sampling frequency is 500 Hz, and the sampling time length is 120 s. The vehicle parameter values (1/4 vehicle equivalent parameters) of the CRH2 EMU are shown in Table 1. Strojniški vestnik - Journal of Mechanical Engineering 69(2023)1-2, 73-81 77 Analytical Formulae and Applications of Vertical Dynamic Responses for Railway Vehicles Table 1. Equivalent parameters of 1/4 CRH2 EMU Parameters Unit Values m 1 kg 1,300 m 2 kg 8,150 K 1 N/m 2,352,000 K 2 N/m 189,140 C 1 N·s/m 39,200 C 2 N·s/m 20,000 Fig. 3 shows a picture of the vehicle vibration test. Table 2 gives the comparisons results of the RMS values of the car body vertical acceleration and the secondary suspension vertical stroke obtained from the test and the analytical calculation. a) b) c) Fig. 3. Vehicle vibration test; a) test vehicle, b) acceleration sensor installed on the upper end of the secondary suspension, and c) acceleration sensor installed on the lower end of the secondary suspension Table 2. Comparisons of the test and calculation results RMS values Calculation results Test results Absolute deviation σ  z 2 [m/s 2 ] 0.440 0.487 -0.047 σ f d [m] 0.013 0.012 0.001 As can be seen from Table 2, the analytical results are in good agreement with the actual vehicle test results, and the relative deviations of the RMS values of the car body vertical acceleration and the secondary suspension vertical stroke between the analytical results and the vehicle test results are only 9.65 % and 8.33 %, respectively. This shows that the RMS values analytical formulae for the vertical dynamic response of railway vehicles established are correct and reliable. 3 INFLUENCE OF SECONDARY VERTICAL SUSPENSION ON RAILWAY VEHICLE VERTICAL VIBRATION RESPONSE In the parameter design of railway vehicles suspension system, in order to make the design result be of more practical value in engineering, the stiffness parameter is usually converted to frequency, and the damping coefficient is usually converted to the damping ratio. Therefore, according to the definition of the frequency and the damping ratio, it is known that the frequency and the damping ratio of the secondary suspension system can be written as [1]: f K m C Km 2 2 2 2 2 22 1 2 2    ,. (15) According to Eq. (15), substitute it into Eqs. (12) to (14), then the influence of the secondary vertical suspension on the vertical vibration response of the train can be obtained, as shown in Figs. 4 to 6. Here, the vehicle parameter values are shown in Table 1. Fig. 4. Influence of secondary vertical suspension on the car body vertical vibration acceleration and the secondary suspension vertical stroke As can be seen from Figs. 4 to 6, under a certain natural frequency f 2 , if the damping ratio ξ 2 is too small, the secondary suspension vertical stroke will be too large, which is not conducive to the train operation. With the increase of the damping ratio ξ 2 , the secondary suspension vertical stroke decreases gradually, while the car body vertical vibration acceleration and the axle box vertical action force first decrease and then increase, that is, there are minimum extreme points for both. It can be seen that, when the actual frequency value of the high-speed train is adopted, i.e., f 2 = 0.7 Hz to 1.2 Hz [4], selecting an appropriate damping ratio ξ 2 can make the car body vertical vibration acceleration, the secondary Strojniški vestnik - Journal of Mechanical Engineering 69(2023)1-2, 73-81 78 Yu, Y. – Song, Y. – Zhao, L. – Zhou, C. suspension vertical stroke, and the axle box vertical action force reach a low compromise effect at the same time. Fig. 5. Influence of secondary vertical suspension on the car body vertical vibration acceleration and the axle box vertical action force Fig. 6. Influence of secondary vertical suspension on the secondary suspension vertical stroke and the axle box vertical action force 4 ANALYTICAL DESIGN OF THE SECONDARY SUSPENSION DAMPING PARAMETER It can be seen from Section 3 that the secondary vertical suspension damping parameter has a highly significant influence on the car body vertical acceleration, the secondary suspension vertical stroke, and the axle box vertical action force for railway vehicles. Therefore, in order to make the train have good running quality, when designing the secondary suspension damping parameter, the influence of these three indexes should be considered comprehensively. Based on this, a design method of the secondary suspension damping parameter for railway vehicles will be studied in this section by using the established RMS values analytical formulae. 4.1 Damping Ratio Design of the Secondary Suspension System According to Eq. (15), substituting CK m 22 22 2   into Eq. (12), solving the partial derivative of the car body vertical acceleration RMS value σ  z 2 with respect to the secondary suspension damping ratio ξ 2 , and let dd   z 2 2 0    / , then, the analytical design equation of the optimal damping ratio for the secondary suspension system based on the minimum RMS of the car body vertical acceleration can be established, that is   ccccc cccc 02 8 12 7 22 6 32 5 42 4 52 3 62 2 72 8      0, (16) where, Λ c0 to Λ c8 are the coefficients of the analytical design equation expressed by vehicle parameters and vehicle speed, respectively. Similarly, if let the partial derivative of the axle box vertical action force RMS value σ f d , Eq. (14), with respect to the secondary suspension damping ratio ξ 2 equal to zero, the analytical design equation of the optimal damping ratio for the secondary suspension system based on the minimum RMS of the axle box vertical action force can be established.   sssss ssss 02 8 12 7 22 6 32 5 42 4 52 3 62 2 72 8       0, (17) where, Λ s0 to Λ s8 are the coefficients of the analytical design equation expressed by vehicle parameters and vehicle speed, respectively. Thus, solving Eqs. (16) and (17) with respect to the positive real root of ξ 2 , the optimal damping ratios of the secondary suspension system based on the minimum RMS value of the car body vertical acceleration and the axle box vertical action force can be obtained, respectively, i.e., the design values of ξ c , and ξ s . Furthermore, in order to effectively avoid the probability of the suspension hitting the elastic stop block, according to the relationship between the probability distribution and the standard deviation, the relationship between the RMS value of the vertical stroke and the limit stroke [f d ] of the secondary suspension system can be obtained, that is: 3 f f d d [] . (18) Therefore, according to Eq. (13), solving Eq. (18) with respect to the positive real root of ξ 2 , the minimum damping ratio of the secondary suspension system, i.e., ξ b can be obtained based on the maximum Strojniški vestnik - Journal of Mechanical Engineering 69(2023)1-2, 73-81 79 Analytical Formulae and Applications of Vertical Dynamic Responses for Railway Vehicles a) b) c) d) e) f) Fig. 7. Influence of system parameters on the damping ratio of the secondary suspension; a) bogie mass m 1 , b) car body mass m 2 , c) vertical stiffness of the primary suspension K 1 , d) vertical stiffness of the secondary suspension K 2 , e) vertical damping of the primary suspension C 1 , and f) vehicle running speed v RMS value of the secondary suspension vertical stroke. It can be seen that the design of the secondary suspension damping parameter is a multi-objective optimization problem. In order to improve a railway vehicle’s comprehensive performance and to simplify the design process, this paper transforms the multi- objective optimization problem into a single- objective interval constraint problem by using the linear weighting method. Based on this, the optimal compromise between the minimum RMS value of the car body vertical acceleration and the minimum RMS value of the axle box vertical action force can be obtained. Also, the optimal damping ratio can effectively avoid the suspension impact limit stroke:       2 1        uc sb u bb u () , , . (19) Here, α is a weighting factor, and its value can be determined according to the importance of each sub- target, α ∈ [0, 1]. Note that, in order to meet the needs of the engineering and improve the design efficiency, the golden section method [21] can be used to let α = 0.618. 4.2 Influence of System Parameters on the Optimal Ration of the Secondary Suspension To determine the influence of each parameter on the optimal damping ratio of the secondary suspension system, the optimal damping ratios of the secondary Strojniški vestnik - Journal of Mechanical Engineering 69(2023)1-2, 73-81 80 Yu, Y. – Song, Y. – Zhao, L. – Zhou, C. suspension system under each parameter are analysed with the example of the railway vehicle shown in Table 1. The curves of the secondary suspension damping ratio with the variation of the system parameters are obtained, as shown in Fig. 7. Here, the weighting factor α = 0.618, the vehicle running speed v = 300 km/h, and the limit stroke [f d ] = 60 mm. As can be seen from Fig. 7, the optimal damping ratio ξ c : almost unchanged with the increase of m 1 ; decreases with the increase of m 2 ; decreases with the increase of K 1 ; increases with the increase of K 2 ; increases first and then decreases with the increase of C 1 , but the overall change is not obvious; decreases with the increase of v. The optimal damping ratio ξ s : increases with the increase of m 1 ; decreases with the increase of m 2 ; decreases first and then increases with the increase of K 1 ; decreases first and then almost unchanged with the increase of K 2 ; decreases first and then increases with the increase of C 1 ; increases gradually with the increase of v, but the overall change is not obvious. The minimum damping ratio ξ b : increases with the increase of m 1 ; increases with the increase of m 2 ; first increases with the increase of K 1 and then remains unchanged; decreases with the increase of K 2 ; almost unchanged with the increase of C 1 ; increases with the increase of v. The compromised damping ratio ξ u : increases with the increase of m 1 ; decreases with the increase of m 2 ; decreases first and then increases with the increase of K 1 ; decreases first and then increases with the increase of K 2 ; almost remains unchanged with the increase of C 1 ; decreases with the increase of v, but the overall change is small. It can be seen that, among the system parameters, the car body mass m 2 and bogie frame mass m 1 have the greatest influence on the optimal damping ratio of the secondary suspension system, followed by the secondary suspension vertical stiffness K 2 , the primary suspension vertical stiffness K 1 , the vehicle running speed v, and the primary suspension vertical damping C 1 . Therefore, when choosing the damping parameter of the secondary suspension system for railway vehicles, the influence of vehicle running speed should be taken into account in addition to the parameters of the vehicle itself, in which this phenomenon has not been found in previous studies. 4.3 Engineering Design Example Taking the train shown in Table 1 as an example, the damping ratio of its secondary vertical suspension is designed by using the established analytical design method. The design results of the damping ratio at different vehicle running speeds as shown in Table 3. Here, the secondary suspension vertical limit stroke [f d ] = 60 mm. Table 3. Design results of the damping ratio Damping ratio Design value v = 200 km/h v = 250 km/h v = 300 km/h v = 350 km/h ξ c 0.206 0.195 0.187 0.180 ξ s 0.307 0.321 0.334 0.345 ξ b 0.107 0.131 0.154 0.175 ξ u 0.244 0.243 0.243 0.243 ξ 2 0.244 0.243 0.243 0.243 As can be seen from Table 3, the design values of the secondary suspension damping ratio corresponding to the CRH2’s operation speed range (200 km/h to 350 km/h) are all around 0.24, which is basically the same. Therefore, in order to take into account the running quality of the vehicle at different running speeds, the damping ratio of the secondary suspension system can be chosen as ξ 2 = 0.24. It can be seen that the design result is close to the original vehicle design value 0.25; moreover, it is within the feasible design range (0.2 to 0.4) of the damping ratio of the secondary vertical suspension system given in literature [1], which indicates that the design value of the damping ratio obtained by this method is reliable. 5 CONCLUSIONS 1. According to the 1/4 railway vehicle model, using the Germany track vertical irregularity power spectral density as the input excitation of the vehicle system, the RMS values analytical formulae of the car body vertical acceleration, the secondary suspension vertical stroke, and the axle box vertical action force are derived, and the correctness of the analytical formulae is verified by the real vehicle test. The analytical formulae can more reasonably and accurately estimate the dynamic characteristics of the actual vehicle running on the track. 2. According to the analytical calculation formulae derived, an analytical design method of the optimal damping ratio for the secondary suspension system is proposed based on the multi- objective programming and single-objective interval constraint analysis, which can be used to find the best trade-off for conflicting performance indices such as ride comfort, running smoothness and running safety. 3. The influences of the system parameters on the optimal damping ratio are analysed. It can be seen Strojniški vestnik - Journal of Mechanical Engineering 69(2023)1-2, 73-81 81 Analytical Formulae and Applications of Vertical Dynamic Responses for Railway Vehicles that, when choosing the secondary suspension damping parameter, the influence of the vehicle running speed should be taken into account in addition to the parameters of the vehicle itself. This study can provide an effective theoretical reference for the selection of the initial design value of the secondary suspension damping parameter for railway vehicles. Note that this paper has deduced the analytical formulae of the vertical dynamic responses for railway vehicles and proposed an analytical design method of the damping parameter for its secondary suspension system. Although the research is based on the simplified model of the railway vehicle, it can help to have a qualitative understanding of the phenomena referring to suspension dynamics and enable designers to make reasonable engineering choices quickly and effectively. Moreover, it can greatly simplify the inconvenience of analysis and solution caused by many unknown parameters in the early stage of design. 6 ACKNOWLEDGEMENTS This work is supported by the Natural Science Foundation of Shandong Province under Grant ZR2021QE082 and ZR2020ME127. 7 REFERENCES [1] Yang, G.Z., Wang, F.T. (2002). 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