S. LI et al.: RESEARCH ON REDUCING ALKALINITY OF AN ECOLOGICAL POROUS CONCRETE MIXURE ... 575–581 RESEARCH ON REDUCING ALKALINITY OF AN ECOLOGICAL POROUS CONCRETE MIXURE WITH CARBONIZATION RAZISKAVA ZMANJ[ANJA ALKALNOSTI EKOLO[KE POROZNE BETONSKE ME[ANICE S KARBONIZACIJO Sheng Li 1,2 , Jian Yin 1* , Gui Zhang 1 , Ting Gao 1 1 College of Civil Engineering, Central South University of Forestry and Technology, Changsha 410018, China 2 Key Laboratory for Green and Advanced Civil Engineering Materials and Application Technology of Hunan Province, College of Civil Engineering, Hunan University, Changsha, Hunan 410082, China Prejem rokopisa – received: 2018-11-22; sprejem za objavo – accepted for publication: 2019-02-25 doi:10.17222/mit.2018.251 In this article, XRD was utilized to analyze the alkalinity affecting the pore size of an ecological porous concrete mixture (EPCM). Variations in the pore alkalinity and compressive strength of the EPCM with different mineral admixtures were investigated using accelerated carbonization and natural carbonization. The experimental results demonstrate that the content of calcium hydroxide is positively related to the pH value of EPCM pores and both indexes increase with age. Combining accelerated carbonization and additions of mineral admixtures considerably reduced alkalinity and showed no harmful effect on the compressive strength. The lowest pH value (8.57) was achieved after 56 d and the compressive strength was slightly improved. Having such an environment, tall fescue can grow in an EPCM and the height of plants is more than 15 cm on the 56th day. Keywords: alkalinity, carbonation, compressive strength, ecological porous concrete mixture, mineral admixtures Avtorji opisujejo analizo sestave ekolo{ke porozne me{anice betona (EPCM) z rentgensko difrakcijo (XRD), da bi ugotovili vpliv alkalnosti me{anice na njeno poroznost. Ugotavljali so spreminjanje alkalnosti por in tla~ne trdnosti EPCM zaradi naravne in pospe{ene karbonizacije (prepihavanje s CO2) ter pri dome{avanju razli~nih mineralnih dodatkov. Eksperimentalni rezultati so pokazali, da vsebnost kalcijevega hidroksida pozitivno vpliva na pH vrednost v EPCM in njegovih porah in da oba indeksa nara{~ata s staranjem me{anic. Kombiniranje pospe{ene karbonizacije in dodajanja mineralnih dodatkov je mo~no zni`alo alkalnost, vendar ni imelo {kodljivega vpliva na tla~no trdnost betona. Najni`jo pH vrednost (8,57) so dosegli po 56 dneh staranja betona in tla~na trdnost se je rahlo izbolj{ala. Preizkusi rasti trave na EPCM podlagi s 30 % dodatkom dimni{kega pepela so pokazali, da le-ta zraste dokaj visoko in sicer ve~ kot 15 cm v 56-tih dneh. Klju~ne besede: alkalnost, karbonizacija, tla~na trdnost, ekolo{ka porozna me{anica betona, mineralni dodatki 1 INTRODUCTION The EPCM is an environmentally friendly concrete, in which plants can grow. The skeleton structure of the EPCM is made of a coarse aggregate with a large particle size and many pores. Then, as the pores are filled with nutrients prepared for plants, the roots of plants can continuously grow through the pore. When used for a city pavement, parking area or the revetment of an expressway, it can improve the city’s atmospheric environment, vegetation coverage and has promising application prospects. 1–4 However, calcium hydroxide in concrete causes interior alkalinity of the pores, making the pH value rise to 12–13, which is very harmful to the growth of pave- ment plants and aquatic plants. 5 Numerous traditional alkali-reducing technologies, such as adding additives, can effectively reduce the alkalinity of concrete but, at the same time, its mechanical properties are remarkably lower than those of ordinary porous concrete. 6 In addi- tion, by soaking the EPCM in an oxalic acid solution, the oxalic acid reacts with the alkaline substances in the EPCM, reducing the alkali content, which also has an adverse influence on the strength of the EPCM. Some scholars added fly ash, silica fume and other mineral admixtures into the EPCM to reduce the alkali content, but the reduction efficiency was low. 7–9 Other scholars prevented an alkali release with wax-sealing treatment used on the surfaces of the internal pores of the EPCM, but the effect of alkali reduction was not obvious. 10 The carbonation of concrete is a complex physical and chemical process, in which carbon dioxide from air interacts with alkaline substances. This process can be simply described with Equation (1): CO 2 +H 2 O=H 2 CO 3 Ca(OH) 2 +H 2 CO 3 = CaCO 3 +2H 2 O (1) Carbon dioxide from air usually penetrates the interior of concrete through tiny pores or cracks on the surface, interacting with hydrated products such as cal- cium hydroxide and forming calcium silicate. Then, the chemical composition of concrete is changed. Most importantly, the amount of alkalinity from calcium hydroxide in concrete decreases. 11 Although carbonation impairs the durability of reinforced concrete, it can Materiali in tehnologije / Materials and technology 53 (2019) 4, 575–581 575 UDK 620.1:631.41:625.821.5:66.046.562 ISSN 1580-2949 Original scientific article/Izvirni znanstveni ~lanek MTAEC9, 53(4)575(2019) *Corresponding author's e-mail: 350489714@qq.com reduce the alkali content and improve the strength of plain concrete. However, the EPCM does not use rein- forcement, and the growth of plants requires low alkalinity in the pore interior of the EPCM. Therefore, it is theoretically feasible to reduce the alkalinity of the EPCM with an accelerated-carbonization test; mineral admixtures also have a certain degree of influence on the carbonation resistance of concrete. 12,13 Based on three factors including the carbonization method, carboni- zation age and mineral-admixture content, the alkali- reduction technology of the EPCM will be further studied in this paper. 2 MATERIALS AND METHODS 2.1 Raw materials The cement used in this research was produced by China Wannianqing Cement Co., Ltd. P.O 42.5 cement was selected; its performance indexes are shown in Table 1 and the details of mineral admixtures are shown in Table 2. There was only single-sized coarse aggre- gate, no fine aggregate. A coarse aggregate with a parti- cle size of 19–26.5 mm was adopted for this research. Table 1: Performance indexes of cement SSA /m 2 /kg SO 3 /% Stabil- ity IS /min FS /min 3d FS /MPa 3d CS /MPa 28d FS /MPa 28d CS /MPa 355 2.42 quali- fied 155 210 5.7 25.3 8.9 53.0 Note: SSA = specific surface area; IS = initial setting; FS = final setting; 3d FS = 3d flexural strength; 3d CS = 3d compressive strength Table 2: Performance indexes of mineral admixtures Mineral admixture Fineness /% LOI /% WDR /% SD /g/cm 3 MC /% 7d AI /% 28d AI /% Fly ash 23.33 3.8 92 2.22 0.1 69 96 Slag 6.07 0.9 80 2.51 0.1 95 98 Note: LOI = loss on ignition; WDR = water demand ratio; SD = stacking density; MC = moisture content;7dAI=7dactivity index; 28d AI = 28d activity index 2.2 Experimental part 2.2.1 Preparation simulation For the plants to have enough pores to grow in the EPCM, the effective porosity (20–35 %) and compres- sive strength after 28 d (5–15 MPa) were used as the control criteria. The W/C for the EPCM was 0.30. In order to study the influence of mineral admixtures on the alkalinity of eco-porous concrete, fly ash and slag were mixed into the EPCM. 2.2.2 Specimen preparation Fly ash and slag were used to replace the cement in the amounts of (0, 10, 20 and 30) %. We used the improved "paste-coating-gravel" method, that is, we mixed the cement, mineral admixtures and 70 % of water in a blender for 1.5 min, then we mixed the coarse aggre- gates for 1 min, and added the remaining 30 % of water, mixing it for 1 min. 14 The mixture was poured into a mold in three layers. After each layer was poured, a vibrating bar was used to ensure a good compaction effect and the specimens were demolded 24 h after having been casted (in Figure 1, a 3D model was used to show the EPCM molding process. Based on the images of the EPCM scanned with CT, the pore structure of the EPCM could be reconstructed with Mimics 15.0, and a clear three-dimensional model was obtained. Then, a three-dimensional fault model of the EPCM with a designated thickness could be obtained using a three- dimensional cutting angle. According to Chinese speci- fication GB/T 50081-2009, the dimensions of a speci- men for the compression test and alkalinity test were S. LI et al.: RESEARCH ON REDUCING ALKALINITY OF AN ECOLOGICAL POROUS CONCRETE MIXURE ... 576 Materiali in tehnologije / Materials and technology 53 (2019) 4, 575–581 Figure 1: CT scanning test and EPCM molding process (3D model) Table 3: Mix proportion of the EPCM Batch Grain size /mm Cement /kg/m 3 Water /kg/m 3 FA /kg/m 3 SG /kg/m 3 Water binder ratio A1/B1 19 26.5 300 90 0 0 0.30 A2/B2 19 26.5 270 90 30 0 0.30 A3/B3 19 26.5 240 90 60 0 0.30 A4/B4 19 26.5 210 90 90 0 0.30 A5/B5 19 26.5 270 90 0 30 0.30 A6/B6 19 26.5 240 90 0 60 0.30 A7/B7 19 26.5 210 90 0 90 0.30 Note: FA = fly ash; SG = slag (150 × 150 × 150) mm. 15 The specimen was solidified in standard condition (the temperature was 20±2 °C and the relative humidity was 95 %) for 28 d. Then, we removed the specimen and put it into an oven and set the temperature to 105 °C, drying it to its constant weight. The mix proportions for the EPCM are presented in Table 3. 2.3 Measurement methods 2.3.1 Carbonization test The test is based on Chinese specification GB/T 50082-2009. 15 The specimens of group A were placed in a carbonization box for an accelerated carbonization test, and the specimens of group B were placed in the external environment for natural-carbonization test. The carbo- nization ages were (7, 14, 28 and 56) d. 2.3.2 Compressive strength A TYE-2000E pressure-testing machine was used to test the compressive strength of the specimens. Assuming the compressive strength of the EPCM is low, the loading rate is 2.25 KN/1 s. Compressive strength of the EPCM was determined according to Chinese specification GB/T 50081-2009. 15 2.3.3 Alkalinity test The alkalinity of the internal pores of the EPCM was determined using the alkalinity-release principle. 16 The steps of the alkalinity test were as follows: after crushing a specimen, we weighed 100-g fragments and put them into a cup; we added 100 ml of water to ensure that the fragments were immersed in water, and then we sealed the cup mouth with a fresh-keeping film to prevent water evaporation. After 24 h of immersion, a PHS-3E pH tester was used to test the pH value of the water solution of the immersed sample, and then we replaced fresh water to immerse it for another 24 h to continue the test until the data become stable. The situation at the testing site is shown in Figure 2. S. LI et al.: RESEARCH ON REDUCING ALKALINITY OF AN ECOLOGICAL POROUS CONCRETE MIXURE ... Materiali in tehnologije / Materials and technology 53 (2019) 4, 575–581 577 Figure 3: XRD diffraction analysis of EPCM surface cement (Note: 1 = calcium carbonate; 2 = calcium hydroxide) Figure 2: Situation at the testing site 2.3.4 Vegetation test According to the existing research data of the research group, tall fescue is a subtropical plant with the advantages of cold resistance, heat resistance and trampling resistance. The fibrous roots of tall fescue are hard, easily penetrating the inner pores of the EPCM; the diameter of its rhizome is small, having little effect on the pore structure of the EPCM during the root growth. Therefore, tall fescue was chosen as the experimental grass species that should be watered regularly during the germination process. 3 RESULTS AND DISCUSSION 3.1 Influence of mineral admixtures on the EPCM alkalinity The main characteristic parameter of the alkalinity of the EPCM is the calcium hydroxide content. The cement on the EPCM surface cured for (7, 14, 28 and 56) d was ground into powder, and XRD was used for a diffraction analysis. Figure 3 shows the analysis results. The con- tent of calcium hydroxide produced due to cement hydration and the pH value in the EPCM pores increase with age, indicating that the former is positively related to the latter. Figure 4 shows the influence of mineral admixtures on the alkalinity of the EPCM. With an increase in the fly ash or slag content, the alkalinity of the EPCM tends to decrease; fly ash has a better alkali-reducing ability than slag, and the maximum decrease occurs after 56 th day. The hydration reaction of the EPCM produces hydrated calcium silicate gel and calcium hydroxide. The principal components of the mineral admixture are silica S. LI et al.: RESEARCH ON REDUCING ALKALINITY OF AN ECOLOGICAL POROUS CONCRETE MIXURE ... 578 Materiali in tehnologije / Materials and technology 53 (2019) 4, 575–581 Figure 5: Alkalinity of EPCM after accelerated carbonization and natural carbonization Note: NC = natural carbonization; AC = accelerated carbonization Figure 4: Influence of mineral admixtures on alkalinity of EPCM and calcium oxide. Activated silica and alumina can react with calcium hydroxide to form calcium silicate gel, thereby reducing the incidence of calcium hydro- xide. With the increase of the mineral-admixture content, the content of active silica increases and the consump- tion of calcium hydroxide increases, which makes the pH value of the EPCM decrease. However, the effect of adding mineral admixtures on the alkali reduction is limited. The pH value of mineral admixtures in each age group is still around 11–13, which is far from meeting the requirements for plant growth. 3.2 Influence of carbonation and mineral admixture on the alkalinity of the EPCM The test results of the pH values of the EPCM for two carbonization methods and different carbonization ages are shown in Figure 5. It can be seen that the pH value of the EPCM after accelerated carbonization decrease significantly. The pH value of the EPCM with the same mix ratio decreases by about 0.49–1.15 units after7dof accelerated carbonization compared with that after7dof natural carbonization; after 56 d of accelerated carboni- zation, the pH value decreases by about 2.98–3.55 units. This is because carbon dioxide gas permeates into the pores and surface of the EPCM and reacts with alkaline substances such as calcium hydroxide in the EPCM to form carbonate and water, changing the chemical com- position and micro-structure of the EPCM and reducing its alkalinity. The data show that the concentration of carbon dioxide in the atmosphere of some parts of China reaches 388 ppm (0.038 %), while the concentration of carbon dioxide in the accelerated carbonization test reaches about 20 %, and the relative humidity remains at 70 %. Under the accelerated carbonization test environ- ment, the carbonization rate of the porous EPCM will be greatly accelerated and the alkalinity will be consider- ably reduced. It can also be seen from Figure 5 that with the increase in the carbonization time, the decreasing trend of the pH value slows down, which indicates that the effect of carbonization on the pH value of the pore environment in the EPCM is limited. Under the action of a low-content mineral admixture, the pH value of slag-mixed specimens in the early stage of carbonization is lower than that of fly-ash-mixed specimens; thus, the opposite result is presented in the later stage of carbo- nization. Under the action of a high-content mineral admixture, the pH value of fly-ash specimens is lower than that of slag specimens. After 56 d of accelerated carbonization, the pH value of groups B4 and B7 decreased to 8.57 and 8.72, res- pectively, meeting the requirement for the pH value of plant growth to be 7–9. This indicated that the alkalinity of the EPCM internal pores was sharply reduced by the coupling effect of mineral admixture and accelerated carbonization. In accordance with the data, two curve formulas can be fitted to describe the relationship bet- ween the carbonization time and alkalinity. Equation (2) refers to the B4 group, Equation (3) refers to the B7 group and detailed curves are shown in Figure 6. P = 12.202D –0.087 R 2 = 0.9333 (2) P = 13.406D –0.109 R 2 = 0.9326 (3) Here, P is the pH value and D is the age of accele- rated carbonization. S. LI et al.: RESEARCH ON REDUCING ALKALINITY OF AN ECOLOGICAL POROUS CONCRETE MIXURE ... Materiali in tehnologije / Materials and technology 53 (2019) 4, 575–581 579 Figure 6: Relationship between the alkalinity and carbonization age of EPCM Table 3: Compressive strength of EPCM after two carbonation methods Batch SC 28 d Compressive strength/MPa 7d 14d 28d 56d AC NC AC NC AC NC AC NC A1/B1 8.9(0.4) 9.3(0.2) 9.1(0.1) 9.7(0.3) 9.2(0.5) 10.7(0.6) 9.8(0.8) 11.0(0.7) 10.0(0.4) A2/B2 9.1(0.3) 9.6(0.6) 9.3(0.4) 9.8(0.7) 9.4(0.1) 11.0(0.3) 10.2(0.5) 11.4(0.4) 10.4(0.6) A3/B3 9.1(0.5) 9.7(0.1) 9.5(0.4) 10.0(0.5) 9.5(0.2) 10.9(0.2) 10.4(0.3) 11.5(0.5) 10.5(0.3) A4/B4 9.0(0.2) 9.9(0.2) 9.6(0.6) 9.8(0.2) 9.5(0.7) 11.5(0.4) 10.5(0.4) 11.9(0.2) 10.7(0.2) A5/B5 8.7(0.6) 9.5(0.4) 9.3(0.3) 9.4(0.5) 9.6(0.4) 10.9(0.2) 10.5(0.1) 11.0(0.1) 10.6(0.2) A6/B6 9.1(0.1) 9.5(0.3) 9.4(0.5) 9.6(0.2) 9.7(0.2) 11.0(0.1) 10.7(0.6) 11.3(0.6) 11.0(0.1) A7/B7 8.8(0.2) 9.7(0.4) 9.4(0.1) 9.7(0.5) 9.8(0.5) 11.4(0.2) 10.8(0.2) 11.7(0.3) 11.1(0.5) Note: SC = standard curing; AC = accelerated carbonization; NC = natural carbonization 3.3 Influence of carbonation and mineral admixture on the compressive strength of the EPCM Table 3 shows the effects of two carbonization methods on the compressive strength of the EPCM. The compressive strength of the EPCM is increased by 1.9–2.6 MPa compared with that of the EPCM cured for standard 28 d after accelerated carbonization. Compared with natural carbonization, the strength of the EPCM after accelerated carbonization for 56 d is enhanced by 2–11.2 %. There are two main effects of carbonization: 1) the water released during carbonization can further hydrate the unhydrated cement particles, and the calcium hyd- roxide in the cement paste absorbs carbon dioxide from air to form calcium carbonate crystals, which can fill the pores and compact the microstructure of the EPCM; 2) the reduction of alkalinity caused by carbonization re- sults in a decomposition of a certain proportion of the C-S-H gel, which may decrease the compressive strength of the EPCM. From the overall trend, the first effect overtakes the second one. Consequently, the compressive strength is increased. Mineral admixtures also improve the compressive strength of the EPCM and the bigger their amount, the larger is the strength improvement. This is due to the physical filling effect of the mineral admixture. At the same time, active silica and alumina in the admixture react with calcium hydroxide to form hydrate products. These hydrate products can also effectively fill in the pores between cement particles and improve the interface transition zone of the EPCM. The results demonstrate that the mechanical properties of the EPCM can be improved with a combination of a mineral admixture and carbonization test. 3.4 Vegetation test of the EPCM Grass planting was carried out using the EPCM mixed with 30 % FA and 56-day accelerated carboni- zation. Figure 7 shows the growth of tall fescue after (3, 28 and 56) d. The growth was observed. The roots of tall fescue began to germinate on the 3 rd day; on the 28 th day, the roots penetrated the pores of the EPCM and tall fescue was rooted in the bottom soil. On the 56 th day, the height of tall fescue exceeded 15 cm. This suggests that tall fescue grows well in the EPCM treated with mineral admixtures and the appropriate carbonation method. 4 CONCLUSIONS By studying the effects of two carbonization methods and mineral admixtures on the pore alkalinity and com- pressive strength of the EPCM, the following conclu- sions are drawn: The content of calcium hydroxide produced due to cement hydration and the pH value of the EPCM pores increase with age, indicating that the former is positively related to the latter. 2) Adding mineral admixtures such as fly ash or slag can reduce the alkalinity of the EPCM, but the common amount of the mixture (10–30 %) is not enough to achieve the required pH value for a plant-growth en- vironment. It must be combined with other alkali- reducing technologies. 3) Coupling the addition of mineral admixtures and accelerated carbonization can significantly reduce the alkalinity of the EPCM pores. After 56 d of accelerated carbonization, the pH value can be decreased to 8.57, which is suitable for plant growth. 4) The compressive strength of the EPCM increases by 2–11.2 % after accelerated carbonization, indicating that the accelerated-carbonization technology can be applied to the EPCM. 5) Tall fescue grew well in the EPCM (30 % FA and 56-d accelerated carbonation); its roots began to germi- nate on the 3 rd day. On the 56 th day, the height of the tall fescue planted in the EPCM exceeded 15 cm. Acknowledgments The authors greatly appreciate the support of The National Key Research and Development Program of China (Project No.: 2016YFC0700801-01) and The Hunan Province Science and Technology Department (Project No.: 2013FJ2002, 14JJ4055). This study was also supported by Central South University of Forestry and Technology (CX2017B41). S. LI et al.: RESEARCH ON REDUCING ALKALINITY OF AN ECOLOGICAL POROUS CONCRETE MIXURE ... 580 Materiali in tehnologije / Materials and technology 53 (2019) 4, 575–581 Figure 7: Growth of fescue in the EPCM 5 REFERENCES 1 S. Shen, M. Burton, B. Jobson, L. Haselbach, Pervious concrete with titanium dioxide as a photocatalyst compound for a greener urban road environment, Constr. Build. Mater., 35 (2012) 10, 874–883, doi:10.1016/j.conbuildmat.2012.04.097 2 R. Yu, P. Spiesz, H. J. H. Brouwers, Development of an eco-friendly ultra-high performance concrete (UHPC) with efficient cement and mineral admixtures uses, Cement and Concrete Composites, 55 (2015) 1, 383–394, doi:10.1016/j.cemconcomp.2014.09.024 3 B. Huang, H. Wu, X. Shu, E. G. Burdette, Laboratory evaluation of permeability and strength of polymer-modified pervious concrete, Constr. Build. 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