Scientific paper Synthesis and Fluorescent Properties of Chromium-Doped Aluminate Nanopowders Janez Križan,1 Janez Možina,2 Ivan Bajsic2 and Matjaž Mazaj3 1AMI d.o.o., Ptuj, Slovenia 2 Faculty of Mechanical Engineering, University of Ljubljana, Slovenia 3 National Institute of Chemistry, Hajdrihova 19, 1000 Ljubljana, Slovenia * Corresponding author: E-mail: matjaz.mazaj@ki.si Received: 28-08-2011 Abstract Nanocrystalline chromium-doped Al2O3 and MgAl2O4 products were synthesised by combustion method in the presence of urea. The powders were characterised by X-ray diffraction analysis (XRD), scanning electron microscopy (SEM), BET surface area analysis, induction coupled plasma analysis (ICP) and mapping energy dispersive X-ray analysis (EDX). Fluorescence properties of the products were investigated in order to find the applications in fluorescent sensor and in the production of transparent polycrystalline ceramic materials for laser and optical application. Keywords: Cr-doped alumina, Cr-doped spinel, combustion synthesis, fluorescence 1. Introduction Nanotechnology has become a key area in the development of science and engineering.1 Nanosized particles (10-100 nm) provide higher surface areas which enable many advantages over the micro-sized materials, special in the fields of catalysis, coating technologies and optics. One of the most frequently used nanosized ceramic material is aluminium oxide with corundum structure type (a-Al2O3). It is widely used in various fields of engineering such as coatings, heat-resistant materials, abrasives and optics due to its hardness, acid/base and water resistance and thermal stability.2-4 In the field of optical and sensor applications, earth-alkali metal aluminate materials such as spinel (MgAl2O4) and alexandrite (Be-Al2O4), CaAl2O4 and SrAl2O4 have also been intensively investigated for decades.5-7 In particular spinel has shown a great potential as a transparent scintillator.8 Its cubic crystal structure enables good optical transparency in all directions transmitting light from 200 to 5500 nm with no optical distortion.9 Its mechanical, optical and non-hygroscopic properties are comparable with polycrystal-line aluminium oxide. Rare-earth doped alkaline alumi-nates (MAl2O4:Eu2+, Dy3+; M = Mg, Ca, Sr, Ba) exhibit excellent persistent luminescence properties.10'11 Among various rare-earth and transition metal used for doping, Cr3+-doped aluminates also attracted great interest due to its broad-band luminescence properties at room temperature which makes them applicable as medium for tunable lasers.12'13 Here we report on the synthesis of Cr3+-doped corundum and spinel nanopowders with high purity and cry-stallinity by combustion method which has many advantages over the other methods as it is cost-effective' simple and with high production yielding. On the synthesised products fluorescence properties were measured for the purpose of sensor applications. 2. Experimental 2. 1. Synthesis of Chromium Doped Al2O3 Nanopowder For the synthesis of homogenous alumina nanopowder products with high purity and transparency required for optic and sensor applications' the combustion of aqueous redox mixture of aluminium precursor with the presence of urea seems to be the proper choice. The synthesis was performed according to the literature.14 In typical synthesis 9.4 g (25 mmol) of Al(NO3)3 9H2O, 3.8 g (62.5 mmol) of urea and 0.1 g (0.25 mmol) of Cr(NO3)3 9H2O was mixed with 15 ml of demineralised water in Pyrex dish and combust with the flame burner at 500 °C with intensive reaction yielding voluminous foamy pink powder. In second step, alumina product was sintered at 1300 °C for 2 hours. For comparison, pure alumina product (without Cr3+ cations) was prepared identically, with the absence of Cr(NO3)3 9H2O in the starting reaction mixture. 2. 2. Synthesis of Chromium-Doped MgAl2O4 Spinel Nanopowder Synthesis of Cr-doped spinel nanopowder was performed by combustion of aluminium and magnesium precursors in the presence of urea with the similar method as in the case of alumina synthesis. 18.8 g (50 mmol) of Al(NO3)3 9H2O, 6.4 g (25 mmol) of Mg(NO3)2 6H2O, 15.0 g (25 mmol) of urea and 0.1 g (0.25 mmol) of Cr(NO3)3 9H2O was mixed with 15 ml of demineralised water in Pyrex dish and combust with the flame burner at 500 °C. Note that during the combustion processes the temperature increased rapidly to 1200-1300 °C in both, undoped and Cr-doped syntheses procedures. Voluminous pink powder was sintered at 1300 °C for 2 hours. Only characterisation of the sintered spinel product is described in further text. 2. 3. Characterisation X-ray powder diffraction (XRD) patterns were recorded on a PANalytical X'Pert PRO high-resolution dif-fractometer with Alpha1 configuration using CuKa radiation (1.5406 A) in the range from 20 to 70° 29 with the step 0.017° per 100 s using fully opened 100 channel X'Celerator detector. Scanning electron microscopy (SEM) was studied on a Zeiss Supra 3VP field-emission microscope operating at 1 kV. Elemental analysis was performed by inductive-coupled plasma atomic emission spectrometry on a Atom Scan 25 (Thermo Jarrell Ash) ICP-AES spectrometer. The distribution of chromium within the products was observed by energy dispersive X-ray analysis mapping (EDX) with an INCA Energy system attached to the above described SEM microscope. Nitrogen adsorption-desorption isotherms were measured at -196 °C using a Tristar 3000 (Micromeritics, Norcross, GA, USA). Before the measurement the samples were outgassed for 12 h at 105 °C and for 2 h at 150 °C in the degas port of the instrument. The BET specific surface area was calculated by using adsorption data in the relative pressure range from 0.05 to 0.16. Emission spectra were excited at 405 nm using LED diodes and measured on an Ocean-Optics USB4000 spectrometer. 3. Results and Discussion 3. 1. XRD and SEM Analysis Figure 1 shows XRD patterns of pure Al2O3 products before and after sintering procedure. Pyrolisis of aluminium precursor in the presence of urea yields Y-Al2O3 phase. Relatively broad peaks with low intensity indicate the presence of nanosized particles with low degree of crystallinity. SEM micrograph of as-prepared Y-Al2O3 phase shown on Figure 3a indicates the estimated particle size between 20 and 50 nm. Sintering process induces the transformation from y-Al2O3 to highly crystalline corundum a-Al2O3 phase. Merging of individual nano-particles to bulkier particles with the estimated size up to 500 nm (Figure 3b) also contribute to narrower peaks with higher intensities. The values of particle sizes estimated from SEM micrographs are in a good agreement with the ones calculated by Scherrer equation (60 and 370 nm for Y-Al2O3 and a-Al2O3 phases respectively). In contrast, the pyrolisis of Al3+/urea precursor solution in the presence of Cr3+ cations yields pure and highly crystalline corundum phase already at the first stage (Figure 2) with the size of the particles below 100 nm as can be seen from Figure 3c. Thermal treatment at 1300 °C does not affect the crystal structure of corundum Al2O3 which remains highly crystalline during the sintering procedure. Merging of Cr-do-ped alumina nanoparticles with the estimated size up to 50 nm to larger crystallites is observed similarly as in the case of pure alumina products (Figures 3c and 3d). We can conclude that the presence of Cr3+ cations in precursor solution has a strong influence on formation of Al2O3 phases and seems to direct the crystallisation of corundum structure during the pyrolisis process. XRD pattern of chromium-doped MgAl2O4 product sintered at 1300 °C shown on Figure 4 indicates that the pyrolisis of aluminium and magnesium precursors in the presence of urea and additional thermal treatment leads to Figure 1: Powder XRD patterns of (a) reference y-Al2O3 (PDF # 010-0425), (b) as-prepared Al2O3, (c) reference a-Al2O3 (PDF # 005-0712) and (d) sintered Al2O3 products. Figure 2: Powder XRD patterns of Cr-doped (a) as-prepared Al2O3 and (b) sintered Al2O3 products. Figure 5: SEM micrograph sintered Cr-doped MgAl2O4 product. Figure 3: SEM micrographs of (a) as-prepared and (b) sintered pure alumina, (c) as-prepared and (d) sintered Cr-doped alumina products. Figure 4: XRD pattern of Cr3+-doped (a) as-prepared and (b) sintered MgAl2O4 products. the formation of pure, highly crystalline spinel phase. SEM micrograph shown on Figure 5 indicates the size of the crystals up to 100 nm. 3. 2. Elemental and Surface Area Analysis The amount of chromium doped in corundum and spinel products was investigated by ICP-AES analysis. Doping of Cr3+ ions seem to be slightly more effective within spinel structure in comparison with corundum. Al/Cr molar ratios were 90 and 58 for sintered Cr-doped alumina and spinel products, respectively. Al/Mg ratios of 1.982 and 1.964 for sintered Cr-doped alumina and spinel confirmed exchange of Al3+ by Cr3+ cations and thus effective doping process. To obtain even more information about the distribution of chromium ions within the samples, EDX mapping was performed. To achieve better analysis results, the products were compressed in the self standing pellets and coated with carbon prior analysis in order to avoid excessive charging. Mapping results were collected after 100 minutes of exposure time on a surface area of about 6 mm2. As can be seen from Figure 6, in all products chromium seems to be evenly dispersed throughout the sample, which indicates effective and homogenous doping within corundum and spinel structures. Specific surface area was calculated from BET method on the basis of N2 isotherms measured at 77 K. As-prepared Cr-doped corundum product has, as expected, the highest surface area since it contains the particles with the smallest dimensions and interparticle porosity becomes important factor for N2 adsorption uptake. Surface area drastically decreases after sintering process due to the merging of nanoparticles to bulkier crystals. Surface area of sintered Cr-doped spinel is higher as in the case of sintered Al2O3:Cr, since the sintered spinel particles are somewhat smaller. Chemical composition and surface area properties of Al2O3:Cr and MgAl2O4:Cr are described in the Table 1. Figure 6: EDX mapping analysis of (a) alumina and (b) spinel Cr-doped sintered products. Coloured squares represent the distribution of individual elements throughout the corresponding surface: aluminium (blue), magnesium (red), chromium (green). Table 1: Chemical composition, particle size and surface area properties of as-prepared and sintered Al2O3:Cr and Cr:MgAl2O4 products. product Chemical particles size Specific surface composition (nm) area (m2/g) Al2O3:Cr (as-prepared) (Al1 979Cr0021)O3 ~ 50 108 Al2O3:Cr (sintered) (Al1 978Cr0022)O3 ~ 500 9 MgAl2O4:Cr (as-prepared) Mg(Al1 966Cr0033)O4 ~ 100 20 MgAl2O4:Cr (sintered) MgiAl^^Cr,,.^^ ~ 150_29 3. 3. Fluorescence Measurements The fluorescence spectrum of sintered Al2O3:Cr3+ corundum at room temperature with the excitation at 405 nm (24691 cm-1) is shown on Figure 7. The most intense band occurs in the red region at 694 nm. There are also two weaker but still distinctive bands at 720 nm and at 670 nm. These bands can be attributed to the 2E ^ 4A transi- tions of Cr3+ ions which adopt part of the Al3+ octahedral positions in corundum crystal structure. The host sensitive 3d orbits of Cr3+ are split in strong Al2O3 crystal field and produce the ground level 4A2 and one of the excited state -2E. 2E represents lowest excited band acting as emitting level. The magnitude of this crystal field splitting extends 2E state above the ground state. Thus the 2E ^ 4A2 transi- Figure 7: Fluorescence spectrum of Al2G3:Cr3+ with excitation wa-velenght at 405 nm. combustion method of metal precursors in the presence of urea. Phase determination of corundum and spinel was confirmed by XRD, nanosized particles of the prepared products were observed by SEM. Elemental composition determined by EDX indicated even and homogenous distribution of Cr3+ within corundum and spinel structures with chemical composition corresponding to chemical formulas (Al1 978Cr0.022)O3 and Mg(Al1 966Cr0034)O4 respectively. Optical properties of chromium-doped alumina-tes measured by spectrometer with the excitation line at 405 nm confirmed that cost-effective method leads to the production of fluorescent materials which can be applied in the development of various sensors and new types of polycrystalline ceramic lasers. S. References Figure S: Fluorescence spectrum of MgAl2G4:Cr3+ with excitation wavelenght at 405 nm. tion of Al2O3:Cr3+ crystal lies in visible spectral region with the intense band at 694 nm.1215-17 The fluorescence spectrum of sintered MgAl2O4:Cr3+ at room temperature, shown on Figure 8 exhibits three characteristic bands with the most intense peak at 689 nm corresponding to 2E ^ 4A2 spin-forbidden transition of Cr3+ ions, which occupy some of the Al3+ octahedral sites in spinel crystal structure. There are also two less intensive and partially overlapped peaks at 677 and 707 nm which could correspond to N-lines (zero-phonon lines) related to a coupling between Cr3+ state and lattice defects and to Cr3+-Cr3+ pair interac- tions. 17-19 4. Conclusions Chromium-doped corundum Al2O3 and spinel Mg-Al2O4 nanopowders were synthesised by simple and fast 1. L. C. Pathak, T. B. Singh, S. Das, A. K. Verma, P. Ramac-hamdrarao, Mater. Lett. 2002, 57, 380-385. 2. J. Tikkanen, K. A. Gross, C. C. 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Nedopirani in dopirani produkti korunda in spinela so bili karakterizirani z metodami rentgenske praškovne difrakcije (XRD), vrstične elektronske mikroskopije (SEM), analize specifične površine z BET metodo, analize inducirane sklopljene plazme (ICP) in energijsko disperzivne rentgenske analize (EDX). Na omenjenih materialih smo preiskovali fluorescenčne lastnosti za razvoj prosojnih keramičnih materialov za laserske in senzorske aplikacije.