B. AYDEMIR et al.: INVESTIGATION OF PORTEVIN-LE CHATELIER EFFECT OF HOT-ROLLED ... 511–516 INVESTIGATION OF PORTEVIN-LE CHATELIER EFFECT OF HOT-ROLLED Fe-13Mn-0.2C-1Al-1Si TWIP STEEL PREISKAVA PORTEVIN-LE CHATELIER U^INKA PRI VRO^EM VALJANJU Fe-13Mn-0.2C-1Al-1Si TWIP JEKLA Bulent Aydemir1, Havva Kazdal Zeytin2, Gokhan Guven2 1Tubitak National Metrology Institute (UME), P.K. 54, Gebze, Kocaeli 41470, Turkey 2Tubitak MRC, Materials Institute, P.K. 21, Gebze, Kocaeli 41470, Turkey bulent.aydemir@tubitak.gov.tr Prejem rokopisa – received: 2015-02-07; sprejem za objavo – accepted for publication: 2015-07-08 doi:10.17222/mit.2015.034 This study was undertaken to investigate the microstructure and mechanical properties of hot rolled Fe-13Mn-0.2C-1Al-1Si TWIP steel. Tensile tests were carried out at different strain rates to determine the Portevin-Le Chatelier (PLC) effect during deformation. Subsequently, the samples were investigated by light microscopy and SEM. The sample microstructures revealed inhomogeneous dislocation zones, deformation twinning and twin-dislocation interactions. Consequently, the PLC effect during deformation was determined to be responsible for the excellent mechanical properties of the TWIP steel. Keywords: TWIP steel, mechanical properties, microstructure, Portevin Le Chatelier effect V {tudiji je bila preiskovana mikrostruktura in mehanske lastnosti vro~e valjanega Fe-13Mn-0.2C-1Al-1Si TWIP jekla. Natezni preizkusi so bili izvedeni pri razli~nih hitrostih obremenjevanja. Kot rezultat nateznega preizkusa je bil ugotovljen u~inek Porte- vin-Le Chatelier (PLC) med deformacijo. Vzorci so bili nato preiskani s svetlobnim mikroskopom in s SEM. Mikrostruktura vzorcev ka`e nehomogena podro~ja dislokacij, deformacijske dvoj~ke in interakcije dvoj~kov z dislokacijami. Ugotovljeno je, da so odli~ne mehanske lastnosti TWIP jekla posledica vpliva PLC med deformacijo. Klju~ne besede: TWIP jeklo, mehanske lastnosti, mikrostruktura, vpliv Portevin Le Chatelier 1 INTRODUCTION Higher automotive safety standards have led to a strong interest in advanced high strength steel and "super tough", high manganese steel characterized by Twin- ning-Induced Plasticity (TWIP). The high-manganese austenitic TWIP steels present excellent properties, combining a very large strain-hardening rate and ducti- lity. The TWIP effect is responsible for the observed high maximum stress (600 MPa – 1100 MPa) and good elongation (50 % – 95 %).1,2 Extensive research has al- ready investigated on high Mn TWIP steels with slightly different compositions. For example: Fe18Mn0.6C, Fe22Mn0.6C, Fe–17Mn–0.6C, Fe–17Mn–0.8C etc.1–9 TWIP steels have a high manganese (Mn) content. Manganese tends to stabilize austenite, although its role in the TWIP microstructure is still a subject of active research. Twinning promotes retention of the austenitic microstructure but competes with dislocation glide by impeding dislocation motion at twin boundaries and other dislocation-dislocation interactions (e.g. forest hardening). Twin formation is associated with Stacking Fault Energy (SFE) at room temperature. Deformation twinning in low SFE austenitic steels leads to high strain-hardening and improved ductility of TWIP steel. In low SFE austenitic steels, the increased partial dislocation separation results in ease of twin nucleation. With applied deformation, the grains are progressively subdivided by the twinning process, and the internal twin boundaries increase the strain hardening. Though the actual twinning strain is limited, and the twin formation itself may actually cause softening, the twin boundaries decrease the dislocation slip distances progressively and promote dislocation accumulation and storage, especially at grain boundaries.1 This dynamic Hall–Petch effect may not be the only cause for the observed strain hard- ening of TWIP steel. In fact, the mechanism leading to high strain hardening in TWIP steel is still a matter of debate. Austenitic steels usually reveal dynamic strain aging (DSA); a form of unstable plastic flow found in the dilute metal alloys.10–13 Portevin-Le Chatelier bands (or the PLC effect) and serrated flow curves are usual mani- festations of DSA, which occurs over a large temperature range.14 The bands, which are regions of localized plas- ticity, are commonly divided in three groups. As: Type A (continuously propagates across the gage length of a tensile specimen); Type B (discontinuous propagation or "hop"); and Type C (no spatial correlation). A common explanation of DSA in metals centers on disloca- tion-solute interactions in which solute atoms diffuse to dislocations temporarily arrested at obstacles (or trapped by the local energy landscape in the lattice) thereby in- creasing the stress required to release the dislocations.10 With aging, the dislocations are suddenly released, and Materiali in tehnologije / Materials and technology 50 (2016) 4, 511–516 511 UDK 620.181:67.017:621.77:669.14.018.584 ISSN 1580-2949 Original scientific article/Izvirni znanstveni ~lanek MTAEC9, 50(4)511(2016) the process repeats elsewhere. There have been many publications on dynamic strain aging and the PLC effect in TWIP steels.15–17 The microstructure and mechanical properties of the hot rolled Fe-13Mn-0.2C-1Al-1Si TWIP Steel is investigated in this study. The conclusion of the study was expected to be an aid for future indu- strial manufacture of TWIP steel. 2 MATERIAL AND EXPERIMENTAL PROCEDURE The chemical composition of the newly developed Fe-13Mn-0.2C-1Al-1Si TWIP steel is given in Table 1. The TWIP steel was melted by induction melting under an inert gas atmosphere in a furnace. Then, it was cast in a ceramic mold with a thickness of about 20 mm. The ingot was homogenized at 1200 °C for 6 h and then hot-rolled to a thickness of 5 mm i.e. a total deformation of 75 % by thickness. In addition, no annealing was carried out. Table 1: Chemical composition of investigated alloy in mass frac- tions, (w/%) Tabela 1: Kemijska sestava preiskovane zlitine, v masnih odstotkih (w/%) C Mn Si Cr N Al 0.23 12.73 1.08 0.12 0.10 0.95 The tensile samples were prepared mechanically in accordance with the EN ISO 6892 Standard.18 The experiments were conducted with a Zwick Z250 tensile tester at the Material Institute in TUBITAK. The force accuracy class of the machine was "class 0.5" according to EN ISO 7500-1 standard.19 The extensometer was used together with a strain measurement system. The extensometer accuracy class of the machine was "class 0.5" according to EN ISO 9513 standard.20 All tests were performed at 23±1 °C and 50±10 % humidity. The spe- cimen was gripped by jaws and preload applied. Then, the extensometer was automatically attached to the specimen. The gage length of the applied extensometer was 50 mm. The tensile test was carried out with test speeds of (2, 5 and 10) mm/min. In addition, the Charpy impact energy of 3 samples was tested at room tem- perature by Charpy V-notch measurements on 55 mm × 10 mm × 5 mm specimens. The samples’ microstructures were examined by light (Nikon) and scanning electron microscopes (SEM-Jeol- JSM 6335F-Japan). The samples for microstructure inve- stigations were cut suitably and mounted, mechanically polished, and etched using a nital solution. 3 RESULTS AND DISCUSSION Figure 1 shows a typical room temperature stress–strain curve of the Fe-13Mn-0.2C-1Al-1Si TWIP steel at different test speeds. Mechanical property values obtained from the data in Figure 1 are listed in Table 2. Average Charpy impact energy values in Joules are given in Table 2. Figure 2 presents the tensile true stress–true strain curves at different test speeds. There isn’t a yield point nor a yield plateau observed on the stress-strain curve, though some remarkable serrated flows are found at strains above 5 %. As can be seen the steel retains high strength and elongation with- out necking at these strain rates. The main differences between the stress–strain curves are the morphologies of B. AYDEMIR et al.: INVESTIGATION OF PORTEVIN-LE CHATELIER EFFECT OF HOT-ROLLED ... 512 Materiali in tehnologije / Materials and technology 50 (2016) 4, 511–516 Figure 2: True stress–true strain curves of Fe-13Mn-0.2C-1Al-1Si TWIP steel at different test speeds at room temperature Slika 2: Prava krivulja napetost-raztezek TWIP jekla Fe-13Mn-0.2C-1 Al – 1Si pri razli~nih hitrostih preizkusa na sobni temperaturi Figure 1: Stress-strain curves of Fe-13Mn-0.2C-1Al-1Si TWIP steel at different test speeds at room temperature (2 mm/min, 5 mm/min, 10 mm/min) Slika 1: Krivulje napetost-raztezek Fe-13Mn-0.2C-1Al-1Si TWIP jeklo pri razli~nih hitrostih preizkusa, pri sobni temperaturi (2 mm/min, 5 mm/min, 10 mm/min) the serrations. The fluctuations on the stress-strain curve result from the dynamic strain aging (DSA) which is consistent with earlier work on cold-rolled TWIP steel.21–23 Table 2: Mechanical properties of Fe-13Mn-0.2C-1Al-1Si TWIP steel at room temperature Tabela 2: Mehanske lastnosti Fe-13Mn-0.2C-1Al-1Si TWIP jekla pri sobni temperaturi Test speed Rp 0.2 Rm A Eimpact (mm/min) (MPa) (Mpa) (%) (J) 10 308 1075 17 23,95 307 844 14 2 306 999 16 Evidence of the appearance of deformation bands and the coherent evolution of the serration is seen at room temperature. In Figure 3 the magnified stress–strain curve at 10 mm/min test speed is shown. The stress– strain curve shows clear stress jumps and dips of the same type described by K. Renard et al.17 The observed serrations correspond to those of type A i.e. the bands propagate continuously after nucleation. An image of the hot rolled Fe-13Mn-0.2C-1Al-1Si TWIP Steel obtained with a Nikon L150 light micro- scope is given in Figure 4. The microstructure shows B. AYDEMIR et al.: INVESTIGATION OF PORTEVIN-LE CHATELIER EFFECT OF HOT-ROLLED ... Materiali in tehnologije / Materials and technology 50 (2016) 4, 511–516 513 Figure 4: Microstructure of the TWIP steel: a) as cast, b) hot rolled Slika 4: Mikrostruktura TWIP jekla: a) lito, b) vro~e valjano Figure 5: Microstructure of the TWIP steel (SEM): a) 2000×, b) 5000× Slika 5: Mikrostruktura TWIP jekla (SEM): a) 2000 ×, b) 5000 × Figure 3: The room-temperature tensile response (magnified) of Fe-13Mn-0.2C-1Al-1Si TWIP steel at 10 mm/min test speed Slika 3: Pove~an odziv pri nateznem preiskusu Fe-13Mn-0.2C- 1Al-1Si TWIP jekla pri hitrosti preizkusa 10 mm/min na sobni tem- peraturi Figure 6: Diffraction pattern of the TWIP steel Slika 6: Rentgenogram vzorca TWIP jekla austenite grains containing a secondary precipitate phase. The precipitates are mostly observed at grain boundaries. Hot-rolling of the TWIP steel resulted in annealing of the austenite grain twins, presenting as mechanical twins. Deformation twins and twin-dis- location interactions are observed in the deformed TWIP steel. This twinning produces high strain hardening and higher ductility, and is responsible for the excellent mechanical properties of the hot-rolled TWIP steel. SEM images of this sample are shown in Figure 5. Analysis of secondary precipitated phases observed at the grain boundaries yields and ’ particles. A secon- dary phase precipitated within austenite matrix is also seen. The and ’ martensite transformations occurred B. AYDEMIR et al.: INVESTIGATION OF PORTEVIN-LE CHATELIER EFFECT OF HOT-ROLLED ... 514 Materiali in tehnologije / Materials and technology 50 (2016) 4, 511–516 Figure 8: Microstructure of the TWIP steel necked region after applying the tensile test with test speed: a) 2 mm/min, b) 5 mm/min, c) 10 mm/min Slika 8: Mikrostruktura podro~ja vratu pri TWIP jeklu po nateznem preizkusu s hitrostjo preizkusa: a) 2 mm/min, b) 5 mm/min, c) 10 mm/min Figure 7: Microstructure of the TWIP steel necked region after applying the tensile test at different speeds: a) 2 mm/min, b) 5 mm/min, c) 10 mm/min Slika 7: Mikrostruktura podro~ja vratu pri TWIP jeklu, po nateznem preizkusu pri razli~nih hitrostih preizkusa: a) 2 mm/min, b) 5 mm/min, c) 10 mm/min after hot rolling. In the present work, the steel is cooled in air after being hot rolled. Large parallel laths crossing the micrograph correspond to  martensite, with ’ martensite also forming. With a relatively low stability, the austenite transformation proceeds by     ’ martensitic transformations, resulting in a high work- hardening rate. Stability against the    martensite transformation is usually considered to imply stability against the   ’ martensite transformation since  mar- tensite laths form as an intermediate phase.8,24 The Diffraction Pattern is given in Figure 6. I. Gutierrez-Urrutia and D. Raabe25 in their study of FeMnAlC steels, and many other researchers, reported a form of carbides at the grain boundaries in the sedi- ments, the k-carbides (Fe, Mn)3AlC.24,25 SEM images of the second phase are precipitated in the grain boundary (Fe,Mn)3AlC phase. This phase is reported in the austenite grain boundaries of FeMnAl steel with high carbon content after hot-rolling, and is deposited after an aging process. Optical microscopy, SEM, and XRD studies show the k-carbides to be precipitated in the austenite grain boundary phase. The microstructures of this TWIP steel at the necked region in parallel with the tension force direction after applying the tensile test with (2, 5, and 10) mm/min test speed were analyzed. These fracture surface images are shown in Figures 7 and 8. The cleavage regions in the fracture surface images increased with test speed in- creases, and there was a growth of cracks. SEM photos clearly demonstrate the typical ductile pattern of surface fracture. Cleavage fracture areas and micro-cracks in the grain developed when the test speed increases. Unfilled areas formed by pouring of inclusions can be observed on the fracture surface. Figure 8 shows a local deformation region with many parallel deformation twins. Moreover, the high dis- location density found in the micro-scale mechanical twins, indicate that the twin boundaries could play a similar role to grain boundaries as short range obstacles for gliding dislocations and strongly delay the necking of the sample. Thus the samples in this study showed high strength and moderate elongation. This evolution of the serrations with the strain level is the commonly expected behavior in a classical PLC scheme. This reflects an increase of DSA effectiveness due to a rise in the dislocation density when the strain increases. The evolution of the serration type with strain rate is also a characteristic of DSA. Indeed, when the strain rate decreases, that is, the waiting time of the dis- locations increases, the magnitude of the serrations was enhanced. As a consequence, the jerky flow was mostly of type A when the test speed was sufficiently large, as was the case at 10 mm/min. Finally, DSA should be avoided in sheets during manufacturing as it gives rise to non-homogeneous plastic flow during sheet forming processes and may lead to surface defects on formed parts. 4 CONCLUSIONS This study investigated the microstructure and me- chanical properties of hot rolled Fe-13Mn-0.2C-1Al-1Si TWIP steel. 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