X. L. CHEN et al.: PREPARATION OF BIO-POLYMERIC MATERIALS, THEIR MICROSTRUCTURES ... 229–236 PREPARATION OF BIO-POLYMERIC MATERIALS, THEIR MICROSTRUCTURES AND PHYSICAL FUNCTIONALITIES PRIPRAVA BIOPOLIMERNIH MATERIALOV TER NJIHOVE MIKROSTRUKTURE IN FIZI^NE FUNKCIONALNOSTI Xiu-Li Chen, Ai-Juan Zhao, Hai-Jie Sun, Xian-Ru Pei Zhengzhou Normal University, Institute of Environmental and Catalytic Engineering, College of Chemistry and Chenical Engineering, Zhengzhou 450044, China katiloudy@163.com, sunhaijie406@zznu.edu.cn Prejem rokopisa – received: 2015-07-09; sprejem za objavo – accepted for publication: 2016-05-13 doi:10.17222/mit.2015.211 In this work, three kinds of bio-based aromatic triols were prepared based on vegetable oils. Furthermore, PUs were synthesized using the three triols and 4,4’-methylenebis(phenyl isocyanate), 1,4-butanediol as a chain extender. The chemical structures, molecular characteristics, and physical functionalities were studied and compared using nuclear magnetic resonance (NMR) spectroscopy, Fourier-transform infrared (FTIR) spectroscopy, X-ray diffraction (XRD), differential scanning calorimetry (DSC), and thermogravimetry-differential thermal analysis (TG-DTA). Results showed that the poly-(oxypropylene)-based polyurethanes degrade in a single step, whereas the vegetable-oil-based polyurethane shows one-step decomposition. The present study therefore suggests a feasible synthesis route for the use of the biomaterials for the production of polyurethanes. Keywords: polymers, microstructures, functionalities V delu so bili iz bioolj prvi~ pripravljeni trije bioaromati~ni trioli. Poleg tega so bili sintetizirani PU, z uporabo treh triol in 4,4’-metilenbis(fenil izocianata) ter 1,4-butandiola kot podalj{evalca verige. [tudirane so bile kemijske strukture, molekularne zna~ilnosti in fizi~ne funkcionalnosti, ki so bile primerjane z uporabo spektroskopije jedrske magnetne resonance (NMR), spektroskopijo Fourierjeve infrarde~e transformacije (NMR), rentgenske difrakcije (XRD), diferen~ne vrsti~ne kalorimetrije (DSC) in termogravimetri~ne diferen~ne termi~ne analize (TG-DTA). Rezultati so pokazali, da poliuretan na osnovi poli-oksipropilena razpade v enem koraku, medtem ko poliuretan na osnovi rastlinskih olj, ka`e enostopenjski razpad. Predstavljena {tudija torej predlaga izvedljivo sintezo z uporabo biomaterialov za izdelavo poliuretanov. Klju~ne besede: polimeri, mikrostrukture, funkcionalnosti 1 INTRODUCTION In order to protect the environment and to reduce our dependence on fossil fuels, a great deal of research effort has been, and is still being, devoted to the development of innovative technologies using renewable resources.1–7 Vegetable oils are abundant and cheap renewable re- sources that represent a major potential alternative source of chemicals suitable for developing safe, envi- ronmentally products.8–10 The use of vegetable oils and natural fatty acids as starting raw materials offers nume- rous advantages: for example, inexpensive, abundant, low toxicity, and inherent biodegradability, thus they are considered to be one of the most important classes of renewable resources for the production of bio-based polymeric materials.11–17 Polyurethanes (PUs) form a versatile class of polymers, which are used in a broad range of applications, for example, as elastomers, sealants, fibers, foams, coatings, adhesives, and bio- medical materials. The industrial production of PUs is normally accomplished through the polyaddition reac- tion between organic isocyanates and compounds con- taining active hydroxyl groups, such as polyols. Com- paring with polyurethanes derived from petrochemical polyols, the vegetable-oil-based polyols used to produce polyurethanes have been the subject of many studies.9–12 Moreover, due to the hydrophobic nature of triglycerides, vegetable oils produce PUs that have excellent chemical and physical properties, such as enhanced hydrolytic, high tensile strength and elongation, high tear strength, and thermal stability.13–18 Vegetable oils are one of the most important sources of renewable raw materials for the chemical industry and provide versatile opportunities for a transformation to meet specific applications. In the 1980s, H. Baumann et al.10 mainly focused on the carboxyl group of fatty acids, these include the hydrolysis of fats to make soaps, and synthesis of fatty amines from fatty acids. Recently, increasing interest in industrial and academic research has been focused on reactions on the hydrocarbon chains of fatty acids, especially on the double bonds of un- saturated fatty acids. Guo et al. applied the epoxidation of the double bonds of fatty acids, followed by nucleophilic ring opening of the epoxide to make polyols for producing polyurethanes.19–23 To further expand applications of the bio-based polymeric materials, previous studies were focusing on converting vegetable oils into useful PUs. Based on these studies, now it has become a main research field to func- tionalize vegetable oils by the introduction of aromatic Materiali in tehnologije / Materials and technology 51 (2017) 2, 229–236 229 MATERIALI IN TEHNOLOGIJE/MATERIALS AND TECHNOLOGY (1967–2017) – 50 LET/50 YEARS UDK 66.017:543.442.3:534.44 ISSN 1580-2949 Original scientific article/Izvirni znanstveni ~lanek MTAEC9, 51(2)229(2017) co-monomers into the polymer structure, which could be suitable in the search for new viable polymeric mate- rials.12 The transition-metal-catalyzed trimerization of alkyne fatty acid compounds provides an alternative method for the preparation of highly functionalized aromatic polyols.10,11 In the present study, we have synthesized three kinds of bio-based aromatic triols prepared by oleic acid, 10-undecenoic acid, and erucic acid, which could be obtained from sunflower oil, castor oil, and rapeseed oil, respectively. PUs were synthesized by these aromatic triols and 4,4’-methylenebis(phenyl isocyanate), 1,4-bu- tanediol as a chain extender. The chemical structures, molecular characteristics, physical properties, and ther- mal properties were studied and compared using nuclear magnetic resonance (NMR) spectroscopy, Fourier-trans- form infrared (FTIR) spectroscopy, X-ray diffraction (XRD), differential scanning calorimetry (DSC), and thermogravimetry-differential thermal analysis (TG- DTA). 2 EXPERIMENTAL PART 2.1 Materials The following chemicals were obtained from the sources indicated: Oleic acid (AR, from Sinopharm) 10-undecenoic acid (from Sinopharm), erucic acid (from Aldrich), copper (II) chloride, CuCl2 (99 %, from Sino- pharm), palladium (II) chloride, PaCl2 (AR, from Sinopharm), palladium on carbon, Pa/C (10 % of mass fractions, from Aldrich), potassium hydroxide, KOH (AR, from Kermel), n-propanol (AR, from Kermel), dimethyl sulfoxide, DMSO (AR, from Kermel), bromine (AR, from Xilong), chlorotrimethylsilane, TMSCl (CP, from Sinopharm), lithium aluminum hydride, LiAlH4 (97 %, from Aldrich), 1,4-butandiol, BD (AR, from Bodi) and 4,4’-methylenebis(phenyl isocyanate), MDI (98 %, from Aldrich) were used as received. 2.2 Synthesis of aromatic triol 4 from oleic acid 2.2.1 Dibromide carboxylic acid To a solution of oleic acid (10.6 g, 33.6 m/mol) in diethyl ether (150 mL) that was cooled to 0 °C in an ice-water bath, bromine (2.7 mL, 52.3 m/mol) was added dropwise over 30 min. Then the ice-water bath was removed and the solution was stirred for another 2 h at room temperature. A saturated sodium sulfite (Na2S2O3) solution (20 mL) was added to reduce the excess bro- mine. The resulting organic phase was separated, washed with brine (20 mL) and dried over anhydrous magnesium sulfate (MgSO4). The solvent was evaporated by reduced pressure to give a pale yellow powder 1 (yield 73 %). IR (thin film): 3440 (OH), 1703 (C=O) cm–1. 1H NMR (CDCl3/TMS, , 0.0001 %): 11.34 (s, 1H, COOH), 4.23-4.14 (m, 2H, CH-Br), 2.38-2.33 (t, 2H, CH2-COOH), 2.06-1.99 (m, 2H, CH-CHBr), 1.88-1.80 (m, 2H, CHBr), 1.64-1.56 (m, 6H), 1.35-1.25 (m, 16H), 0.88 (t, 3H, CH3). 2.2.2 Stearolic acid The dibromide compound 1 (5.5 g, 15 m/mol) was dissolved in DMSO (18 mL, 250 mmol). KOH (20 g, 360 m/mol) and 1-propanol (150 mL) were added. The mixture was heated at 110 °C under reflux for 4 h. Then the solution was poured into 2N hydrochloric acid (HCl) (150 mL) at room temperature. The resulting organic layer was separated, washed with brine (20 mL) and dried over MgSO4. The solvent was evaporated under reduced pressure to give a pale-yellow powder 2 (yield 76%). IR (thin film): 3446 (OH), 2356 (CC), 1712 (C=O) cm–1. 1H NMR (CDCl3/TMS, , 0.0001 %): 11.34 (s, 1H, COOH), 2.33 (t, 2H, CH2-COOH), 2.12 (m, 4H, CH2-CC), 1.26-1.62 (m, 22H), 0.88 (t, 3H, CH3) 2.2.3 Stearoyl alcohol Stearolic acid 2 (2.4 g, 8.6 m/mol) was dissolved in 50 mL diethyl ether and added dropwise to a dispersion of LiAlH4 (0.4 g, 10.2 m/mol) in 100 mL of anhydrous diethyl ether. The mixture was stirred for 2 h at room temperature, and then the excess LiAlH4 was decom- posed by adding 20 mL of water dropwise. A 2N HCl (30 mL) aqueous solution was added until the pH was neutral. The resulting organic layer was separated, washed with brine (20 mL) and dried over MgSO4. The solvent was evaporated under reduced pressure to give a pale-yellow oil 3 (yield 82 %). IR (thin film): 3392 (OH), 2360 (CC) cm–1. 1H NMR (CDCl3/TMS, , 0.0001 %): 3.65 (t, 2H, CH2OH), 2.14 (t, 4H, CH2-CC), 1.58-1.48 (m, 6H), 1.41-1.23(m, 18H), 0.90 (t, 3H, CH3). 2.2.4 Aromatic triols Stearoyl alcohol 3 (1.05 g, 4.0 m/mol) was dissolved in tetrahydrofuran (THF) (50 mL). 0.25 g of Pd/C (10 % of mass fractions) and TMSCl (0.75 mL, 6.0 m/mol) were added. The reaction mixture was heated at 65 °C refluxed for 8 h. The resulting mixture was cooled to room temperature and filtered to remove the Pd/C. The resulting organic layer was separated, washed with brine (20 mL) and dried over MgSO4. The solvent was evapo- rated under reduced pressure to give a dark-yellow oil 4a and 4b (yield 58 %). IR (thin film): 3438 (OH), 1652 (C=C of benzene) cm–1. 1H NMR (CDCl3/TMS, , 0.0001 %): 3.56 (t, 6H, CH2OH), 2.43 (m, 12H, CH2Ph), 1.49-1.20 (m, 72H), 0.83 (t, 9H). 13C NMR (CDCl3/TMS, , 10–4 %): 136.77 (Ph-CH2), 62.94 (CH2OH), 31.94, 31.86, 29.68, 29.64, 29.57, 29.33, 29.26, 25.72, 22.68, 22.66, 14.12 (CH3). X. L. CHEN et al.: PREPARATION OF BIO-POLYMERIC MATERIALS, THEIR MICROSTRUCTURES ... 230 Materiali in tehnologije / Materials and technology 51 (2017) 2, 229–236 MATERIALI IN TEHNOLOGIJE/MATERIALS AND TECHNOLOGY (1967–2017) – 50 LET/50 YEARS 2.3 Synthesis of aromatic triol 4’ from 10-undecenoic acid 2.3.1 Dibromide carboxylic acid 1’ 10-Undecylenic acid (9.2 g, 50 m/mol) in diethyl ether (150 mL) was cooled to 0 °C in an ice-water bath. Bromine (4.2 mL, 81 m/mol) was added dropwise over 30 min. Then the ice-water bath was removed and the solution was stirred for another 2 h at room temperature. A saturated Na2S2O3 solution (20 mL) was added to reduce the excess bromine. The resulting organic phase was separated, washed with brine (20 mL) and dried over MgSO4. The solvent was evaporated under reduced pres- sure to give a gray solid 1’ (yield 78 %). IR (thin film): 3433 (OH), 1705 (C=O) cm–1. 1H NMR (CDCl3/TMS, , 0.0001 %): 11.58 (s, 1H, COOH), 3.85-3.80 (q, 1H, CH-CHBr), 3.64-3.57 (t, 2H, CH-Br), 2.35-2.30 (t, 2H, CH2-COOH), 2.17-2.05 (m, 3H), 1.84-1.50 (m, 3H), 1.30-1.23 (m, 8H). 2.3.2 10-Undecynic acid 2’ The dibromide compound 1’ (5.2 g, 15 m/mol) was dissolved in DMSO (18 mL, 250 mmol). KOH (20 g, 360 m/mol) and 1-propanol (150 mL) were added. The mixture was heated at 110 °C under reflux for 4 h. Then the solution was poured into 2N HCl (150 mL) at room temperature. The resulting organic layer was separated, washed with brine (20 mL) and dried over MgSO4. The solvent was evaporated under reduced pressure to give a white solid 2’ (yield 63 %). IR (thin film): 3440 (OH), 2360 (CC), 1710 (C=O) cm–1. 1H NMR (CDCl3/TMS, , 0.0001 %): 11.54 (s, 1H, COOH), 2.31 (t, 2H, CH2-COOH), 2.17-2.11 (m, 2H), 1.92 (t, 1H), 1.55-1.44 (m, 4H), 1.33-1.23 (m, 8H). 2.3.3 10-Undecyn-1-ol 3’ 10-Undecynic acid 2’ (1.6 g, 8.8 m/mol) was dis- solved in 50 mL diethyl ether and added dropwise to a dispersion of LiAlH4 (0.4 g, 10.2 m/mol) in 100 mL of anhydrous diethyl ether. The mixture was stirred for 2 h at room temperature, and then the excess LiAlH4 was decomposed by adding 20 mL of water dropwise. A 2N HCl (30 mL) aqueous solution was added until the pH was neutral. The resulting organic layer was separated, washed with brine (20 mL) and dried over MgSO4. The solvent was evaporated under reduced pressure to give a pale-yellow solid 3’ (yield 72 %). IR (thin film): 3335 (OH), 2358 (CC) cm–1. 1H NMR (CDCl3/TMS, , 0.0001 %): 3.59 (t, 2H, CH2OH), 2.20-2.14 (m, 4H), 1.76 (t, 1H, CH-C), 1.56-1.50 (m, 4H), 1.35-1.26 (m, 8H). 2.3.4 Aromatic triols 4’a and 4’b 10-Undecyn-1-ol 3’ (0.68 g, 4.0 m/mol) was dis- solved in n-butyl alcohol (9 mL) and benzene (150 mL). PdCl2 (0.15 g, 0.85 m/mol) and CuCl2 (2.05 g, 12 mmol) were added. The reaction mixture was heated at 40 °C and refluxed for 8 h. The resulting mixture was cooled to room temperature and filtered to remove the PdCl2 and CuCl2. The resulting organic layer was separated, washed with brine (20 mL) and dried over MgSO4. The solvent was evaporated by reduced pressure to give a dark-yellow oil 4’a and 4’b (yield 68 %). IR (thin film): 3456 (OH), 1639 (C=C of benzene) cm–1. 1H NMR (CDCl3/TMS, , 0.0001 %): 6.40 (s, 3H, Ph), 3.64 (t, 6H, CH2Ph), 2.29 (t, 6H), 1.61-1.24 (m, 42H). 13C NMR (CDCl3/TMS, , ppm): 138.22 (Ph-CH2), 120.35 (Ph-H), 64.11 (CH2OH), 39.86, 34.35, 30.68, 29.70, 29.08, 28.54, 27.46, 24.96. 2.4 Synthesis of aromatic triol 4’’ from erucic acid 2.4.1 Dibromide carboxylic acid 1’’ Erucic acid (15.88 g, 33.6 mmol) in diethyl ether (150 mL) was cooled to 0 °C in an ice-water bath. Bromine (2.7 mL, 52.3 mmol) was added dropwise over 30 min. Then the ice-water bath was removed and the solution was stirred for another 2 h at room temperature. A saturated Na2S2O3 solution (20 mL) was added to reduce the excess bromine. The resulting organic phase was separated, washed with brine (20 mL) and dried over MgSO4. The solvent was evaporated under reduced pressure to give a gray solid 1’’ (yield 78 %). IR (thin film): 3425 (OH), 1706 (C=O) cm–1. 1H NMR (CDCl3/TMS, , 0.0001 %): 11.89 (s, 1H, COOH), 4.27-4.18 (m, 2H, CH-Br), 2.35 (t, 2H, CH2-COOH), 2.10-1.95 (m, 2H, CH-CHBr), 1.65-1.54 (m, 2H), 1.47-1.26 (m, 30H), 0.89 (t, 3H, CH3). 2.4.2 Behenolic acid 2’’ The dibromide compound 1’’ (7.5 g, 15 mmol) was dissolved in DMSO (18 mL, 250 mmol). KOH (20 g, 360 mmol) and 1-propanol (150 mL) were added. The mixture was heated at 110 °C under reflux for 4 h. Then the solution was poured into 2N hydrochloric acid (HCl) (150 mL) at room temperature. The resulting organic layer was separated, washed with brine (20 mL) and dried over MgSO4. The solvent was evaporated under reduced pressure to give a pale-yellow powder 2’’ (yield 72 %). IR (thin film): 3454 (OH), 2361 (CC), 1705 (C=O) cm–1. 1H NMR (CDCl3/TMS, , 0.0001 %): 11.62 (s, 1H, COOH), 2.37 (t, 2H, CH2-COOH), 2.15 (m, 4H, CH2-CC), 1.69-1.23 (m, 30H), 0.90 (t, 3H, CH3). 2.4.3 Behenolic ester 3’’ To a solution of behenolic acid 2’’ (4.5 g, 12.9 mmol) in methanol (100 mL) was added about 5 mL concen- trated sulphuric acid. The reaction mixture was heated at 95 °C and refluxed for 3 h. The resulting organic layer was separated, washed with brine (20 mL) and X. L. CHEN et al.: PREPARATION OF BIO-POLYMERIC MATERIALS, THEIR MICROSTRUCTURES ... Materiali in tehnologije / Materials and technology 51 (2017) 2, 229–236 231 MATERIALI IN TEHNOLOGIJE/MATERIALS AND TECHNOLOGY (1967–2017) – 50 LET/50 YEARS dried over MgSO4. The solvent was evaporated under reduced pressure to give pale-yellow oil 3’’ (yield 62 %). IR (thin film): 2360 (CC), 1745 (C=O), 1170 (C-O) cm–1. 1H NMR (CDCl3/TMS, , 0.0001 %): 3.66 (s, 3H, CH3-O), 2.30 (t, 2H, CH2-COOCH3), 2.13 (m, 4H, CH2-CC), 1.68-1.20 (m, 30H), 0.88 (t, 3H, CH3). 2.4.4 Aromatic triester 4’’a and 4’’b. Behenolic ester 3’’ (2.8 g, 8.0 mmol) were dissolved in n-butyl alcohol (9 mL) and benzene (150 mL). PdCl2 (0.15 g, 0.85 mmol) and CuCl2 (2.05 g, 12 mmol) were added. The reaction mixture was heated at 40 °C and refluxed for 12 h. The resulting mixture was cooled to room temperature and filtered to remove the PdCl2 and CuCl2. The resulting organic layer was separated, washed with brine (20 mL) and dried over MgSO4. The solvent was evaporated under reduced pressure to give a yellow oil 4’’a and 4’’b (yield 68 %). IR (thin film): 1745 (C=O), 1641 (C=C of benzene), 1174 (C-O) cm–1. 1H NMR (CDCl3/TMS, , 0.0001 %): 3.68 (s, 9H, CH3-O), 2.54-2.43 (m, 12H, CH2Ph), 2.32 (t, 6H, CH2-COOCH3), 1.70-1.26 (m, 90H), 0.90 (t, 9H, CH3) 13C NMR (CDCl3/TMS, , 0.0001 %): 174.41 (C=O), 136.71 (Ph-CH2), 51.48 (CH3-O), 34.13, 33.76, 31.96, 31.46, 30.69, 30.17, 29.71, 29.52, 29.42, 29.36, 29.31, 29.10, 24.97, 22.72, 14.16 (CH3). 2.4.5 Aromatic triols 5’’a and 5’’b. Aromatic triester 5’’ (2.1g, 2.0 mmol) were dissolved in 50 mL diethyl ether and added dropwise to a dispersion of LiAlH4 (0.4 g, 10.2 mmol) in 100 mL of anhydrous diethyl ether. The mixture was stirred for 2 h at room temperature, and then the excess LiAlH4 was decomposed by adding 20 mL of water dropwise. A 2N HCl (30 mL) aqueous solution was added until the pH was neutral. The resulting organic layer was separated, washed with brine (20 mL) and dried over MgSO4. The solvent was evaporated under reduced pressure to give a pale-yellow oil 5’’a and 5’’b (yield 88 %). IR (thin film): 3430 (OH), 1465 (C=C of benzene) cm–1. 1H NMR (CDCl3/TMS, , 0.0001 %): 3.63 (t, 6H, CH2OH), 2.56-2.40 (m, 12H), 1.64-1.26 (m, 96H), 0.89 (t, 9H, CH3). 13C NMR (CDCl3/TMS, , 0.0001 %): 136.71 (PhCH2), 63.06 (CH2OH), 34.12, 32.81, 32.61, 31.96, 31.49, 30.68, 29.70, 29.51, 29.42, 29.26, 25.75, 24.97, 22.70, 22.70, 19.15, 14.13(CH3). 2.5 Synthesis of polyurethanes Polyurethane powders were prepared by reacting aromatic triol with diisocyanate at different molar ratios of the OH group to the NCO group. The desired OH/NCO molar ratio satisfies Equation (1): M W EW W W EWratio polyol polyol PU polyol diisocyanat = − / ( ) / e (1) where Wpolyol is the weight of the polyol, EWpolyol is the equivalent weights of polyol, WPU is the total weight of polyurethane, and EWdiisocyanate is the equivalent weight of the diisocyanate. The equivalent weight for the diisocyanate was cal- culated based on the molar mass and was EWdiisocyanate = 250 g/mol. The equivalent weights of aromatic triol were determined using Equation (2): EWpolyol molecular weight of KOH 1000 OH Number = × = (2) = 56110 OH Number g per mole of hydroxyl group The weights of the polyol and diisocyanate were calculated using the above-calculated equivalent weight. Polyurethane elastomers are block copolymers and their domain structure can be controlled through the selection of the materials and their relative proportions. The polyurethanes were prepared using a single-stage process. In our investigation the hard-segment compo- sition was controlled by the molar ratios of poly- ol/diisocyanate/diol and aromatic triol used in the synthesis.18 The molar ratios of the OH group to the diisocyanate (NCO) group chosen for the formulations were 0.9. The OHdiol/OHaromatic triol molar ratio used was 1.0/2.0 in each of the synthesized polyurethane samples. After 10 min of mixing the appropriate amount of aro- matic triols and chain extender (BD) at 75 °C, diisocyanate at the OH/NCO ratio of 0.9 was added. The mixture was cured for 2 h at 75 °C and then post-cured at 110 °C for 16 h. 2.6 Measurements and analysis The X-ray diffraction (XRD) patterns obtained on an X-ray diffractometer (type Bruker AXS D8) using Cu-K1 radiation at a scan rate (2) of 0.02° s–1 were used to determine the identity of any phase present and the crystallite size. The accelerating voltage and the applied current were 15 kV and 20 mA, respectively. The Fourier-transform infrared spectroscopy (FTIR) spectra were recorded on a Bruker Tensor 27 spec- trometer in the range 400-4000 cm–1 using KBr disks. 1H NMR and 13C NMR were recorded on Bruker Advance III 300MHz spectrometers with CDCl3 as a solvent. DSC measurements were carried out on a Diamond DSC instrument (TA instruments, DE, USA), equipped with a refrigerated cooling system. The samples were heated at a rate of 10 °C/min from 25 °C to 200 °C to erase the thermal history and cooled down to -65 °C at cooling rate of 5 °C/min. The DSC experiments were carried out with a liquid-nitrogen cooler under a dry- nitrogen atmosphere. X. L. CHEN et al.: PREPARATION OF BIO-POLYMERIC MATERIALS, THEIR MICROSTRUCTURES ... 232 Materiali in tehnologije / Materials and technology 51 (2017) 2, 229–236 MATERIALI IN TEHNOLOGIJE/MATERIALS AND TECHNOLOGY (1967–2017) – 50 LET/50 YEARS For thermal stability analysis, 10 mg of the dried polyurethanes powders were used in TG-DTA thermal analyzer (type PerkinElmer Diamond TG/DTA, America) at a heating rate of 10 °C/min from 20 °C to 800 °C in an inert-gas atmosphere. 3 RESULTS AND DISCUSSION 3.1 Synthesis of bio-based aromatic triols The synthesis of triol monomers from oleic acid, erucic acid and 10-undecenoic through a cyclotrimeri- zation reaction yielded a mixture of asymmertrical and symmetrical molecules (Chart 1). Bio-based aromatic triols oleic acid-based aromatic triols (O-BAT), erucic acid-based aromatic triols (E-BAT) and 10-undecenoic- based aromatic triols (U-BAT) were synthesized by two different methods. Alkyne alcohol derivatives were obtained in moderate yields from the corresponding fatty acids by bromation, dehydrobromination, and reduction of carboxylic acid using well-established procedures (Scheme1). Alkyne fatty derivatives were obtained in moderate yields from the corresponding fatty acids by bromation, dehydrobromination, and esterification using well-established procedures (Scheme1).9,12 Cyclotrimeri- zation of the 10-undecyn-1-ol 3’ and behenolic ester 3’’ were carried out using PdCl2 as a transition-metal catalyst. However, when cyclotrimerization of stearoyl alcohol 3 was carried out under the same conditions, some side products were slowly generated or no indi- cation of the trimer formation was obtained. The reaction was then carried out using Pd/C as a transition-metal catalyst, and the expected product was obtained in moderate yields.10,11 Transition-metal-catalyzed cyclotrimerization of alkynes can be considered as one of the most powerful and general methodologies used to assemble arene rings, and a large number of transition-metal catalysts have been developed for alkyne cyclotrimerization in organic media.12,24–25 A simple method utilizes a heterogeneous Pa/C catalyst in a nitrogen atmosphere with refluxing THF as the solvent and commercial grade chlorotri- methylsilane.10,26 Cyclotrimerization of Stearoyl alcohol 3 was carried out following this procedure, and the symmetric and asymmetric isomers, such as aromatic triols 4a and 4b, have almost identical IR or 13C NMR spectra in CDCl3. The formation of the aromatic derivative was confirmed by the appearance of the signal at 0.013677 % in the 13C NMR spectrum corresponding to the aromatic core. The two compounds could not be separated by flash chromatography due to their similar polarities. Therefore, the presence of two compounds could not be ruled out. The preparation of benzene derivatives via the palladium-chloride-catalyzed cyclotrimerization of alkynes in the presence of CuCl2 has been described as a smooth and regioselective method.12 When the cyclo- trimerization of 10-undecyn-1-ol 3’ was carried out using PdCl2 and CuCl2 as transition-metal catalysts, a 1,3,5-trisubstituted benzene derivative was obtained regioselectively in a moderate yield. The appearance of signals at 0.000639 % in the 1H NMR spectrum and 0.012035 % and 0.013763 ppm in the 13C NMR spec- trum confirms the formation of the symmetric product. X. L. CHEN et al.: PREPARATION OF BIO-POLYMERIC MATERIALS, THEIR MICROSTRUCTURES ... Materiali in tehnologije / Materials and technology 51 (2017) 2, 229–236 233 MATERIALI IN TEHNOLOGIJE/MATERIALS AND TECHNOLOGY (1967–2017) – 50 LET/50 YEARS Scheme 1: Synthesis of aromatic triols from oleic acid, erucic acid and 10-undecenoic acid, respectively Shema 1: Sinteza aromati~nih triol iz oleinske kisline, eruka kisline in 10-undekenojske kisline Chart 1: Chemical structures of aromatic triols monomers obtained by oleic acid, erucic acid and 10-undecenoic, respectively Grafikon 1: Kemijske strukture aromati~nih triol monomerov, doblje- nih z oleinsko kislino, eruka kislino in 10-undekenojsko kislino The attempt to cyclotrimerize behenolic ester 3’’ via Pa/C catalyst in nitrogen atmosphere with refluxing THF as the solvent and chlorotrimethylsilane, some side products were slowly generated. The preparation of benzene derivatives via the palladium-chloride-catalyzed cyclotrimerization of alkynes in the presence of CuCl2 has been described as a smooth and regioselective method.12,27–28 When we applied the reaction to behenolic ester 3’’, the symmetric and asymmetric isomers, such as aromatic triols 4’’a and 4’’b, have almost identical IR or 13C NMR spectra in CDCl3. The formation of the aro- matic derivative was confirmed by the appearance of the signal at 0.013671 % in the 13C NMR spectrum corres- ponding to the aromatic core. The two compounds could not be separated by flash chromatography due to their similar polarities. Therefore, the presence of two com- pounds could not be ruled out. The reaction can also pro- ceed with behenolyl alcohol. However, when cyclotri- merization of the behenolyl alcohol was carried out in the same conditions, a lot of side products were slowly generated and the yields of aromatic triester 4’’a and 4’’b were lower. So, aromatic ester derivatives were used as a starting material for the reduction of the carboxylate groups to synthesize two triols with primary hydroxyl groups. 3.2 Synthesis and characterization of polyurethanes Vegetable-oil-based polyols have been widely used to produce segmented and non-segmented polyuretha- nes.19–22 Segmented polyurethanes are elastomeric block copolymers that generally exhibit a phase-segregated morphology made up of soft rubbery segments and hard glassy or semi-crystalline segments.23,24 The soft segment usually consists of polyether or polyester diols, whereas the hard segment consists of the diisocyanate component and a low molecular weight consists of the diisocyanate component and a low-molecular-weight chain extender. The advantage of segmented polyurethanes is that their segmental and domain structure can be controlled over a considerable range through the selection of the materials, their relative proportions, and the processing condi- tions.12 In the study, bio-based polyurethanes were prepared using the one-shot technique from O-BAT, E-BAT or U-BAT, BD as a chain extender, and MDI as a coupling agent. The bio-based aromatic triols/MDI part is consi- dered as the soft phase, even though its glass transition is above room temperature (Table 1). These hard segments are polar, crystallizable and likely to form a separate phase if the hard-segment content is high enough. The chemical composition and hard-segment content of the synthesized polyurethanes are also shown in Table 1. The OH/NCO molar ratio was kept at 1.5. Reactants were mixed at 75 °C and cured at this temperature for 2 h and post-cured at 110 °C for 18 h to give the poly- urethanes. Table 1: Formulations and hardness of the polyurethanes obtained Tabela 1: Formulacija in trdota dobljenega poliuretana Sample code Ratio(OH:NCO) Ratio (Polyol/BD/M DI) % Hard segment* O-BAT-PU 0.9 1:3:3 56.9 E-BAT-PU 0.9 1:3:3 52.1 U-BAT-PU 0.9 1:3:3 67.6 *The hard-segment percentage is calculated as the w/% of BD and MDI per total material weight To investigate the molecular structure of polyure- thanes WAXD and FTIR were employed. The amor- phous character of both the asymmetric and symmetric polyurethanes was verified by WAXD (Figure 1). All the samples show similar WAXD curves with a broad peak at about 2  22°. This broad peak is a typical charac- teristic of amorphous polymers12,13,15–17, which confirms that there are no crystals in O-BAT-PU, E-BAT-PU and U-BAT-PU. X. L. CHEN et al.: PREPARATION OF BIO-POLYMERIC MATERIALS, THEIR MICROSTRUCTURES ... 234 Materiali in tehnologije / Materials and technology 51 (2017) 2, 229–236 MATERIALI IN TEHNOLOGIJE/MATERIALS AND TECHNOLOGY (1967–2017) – 50 LET/50 YEARS Figure 2: FTIR spectra of: a) O-BAT-PU, b) E-BAT-PU, and c) U-BAT-PU Slika 2: FTIR-spektri: a) O-BAT-PU, b) E-BAT-PU in c) U-BAT-PU Figure 1: Wide-angle X-ray diffraction patterns of: a) O-BAT, b) E-BAT and c) U-BAT polyurethane Slika 1: [irokokotna rentgenska difrakcija: a) O-BAT, b) E-BAT in c) U-BAT poliuretana The FTIR spectra for O-BAT-PU, E-BAT-PU, and U-BAT-PU are shown in Figure 2. From Figure 2, it is clear that the spectra are similar for the PUs prepared from the same diisocyanate but different aromatic triols sources. The unreacted diisocyanate (NCO group) is clearly shown by a peak centered at 2362 cm–1. A strong stretching band located at around 3317 cm–1 charac- teristic of the N-H group and a stretching vibration band centered around 1708 cm–1 characteristic of the C=O group are present in the FTIR spectra.7,8,15 There are also two stretching regions attributed to the C=O group. The band centered at around 1768cm–1 corresponds to the free carbonyl group. These results indicated that the three kinds of PU materials undergo physical bond- ing.16,18 3.3. Thermal stability of polyurethanes Thermal analysis of the polyurethanes obtained was performed to provide insights into the morphological structure of the material. Figure 3 shows the DSC ther- mogram for the polyurethanes. There were two endothermic peaks at about 45–50 °C and 175–190 °C. The glass-transition temperature of the samples measured by DSC was 45–50 °C. The transition appeared in the region from 45 °C to 50 °C and were attributed to the soft-segment glass-transition tempe- rature (Tg). The Tg value is a measure of relative purity of the soft-segment regions; when there are hard segments dispersed in the soft domains, the Tg is raised.12 The addition of bifunctional components such as MDI/BD reduces the cross-linking density, but increases the phenyl ring content. In principle, a reduced cross-linking density should decrease the Tg, but an increased aromatic content should have the opposite.12 The peak in the region from 175 °C to 190 °C was ascribed to the melting point of hard-segment domains, which supports the development of a phase-separated morphology and indicates that the hard-segment content is high enough to achieve phase separation.12 TGA is the most favored technique for the evaluation of the thermal stability of polymers. Polyurethanes have a relatively low thermal stability, mainly because the presence of urethane bonds. From the DTG curves it can be seen that in nitrogen only one process occurs during thermal degradation. G. Lligadas et al.12 observed a similar behavior in the case of vegetable-oil-based polyurethanes. They showed that poly-(oxypropylene)- based polyurethanes degrade in a single step, whereas vegetable-oil-based polyurethane shows one-step decom- position.4,7,15 Figure 4 shows the DTG curve and Fig- ure 5 shows the TGA curves of different polyurethanes, which reveals a degradation stage at temperatures bet- ween 300 °C and 400 °C. The results are similar to the three bio-based polyurethanes systems. That can be associated with the decomposition of urethane bonds, which takes place through the dissociation to diiso- cyanate and alcohol, the formation of primary amines and olefins, or the formation of secondary amines.16,18 X. L. CHEN et al.: PREPARATION OF BIO-POLYMERIC MATERIALS, THEIR MICROSTRUCTURES ... Materiali in tehnologije / Materials and technology 51 (2017) 2, 229–236 235 MATERIALI IN TEHNOLOGIJE/MATERIALS AND TECHNOLOGY (1967–2017) – 50 LET/50 YEARS Figure 5: TGA curves of: a) O-BAT-PU, b) E-BAT-PU, and c) U-BAT-PU Slika 5: TGA-krivulje: a) O-BAT-PU, b) E-BAT-PU in c) U-BAT-PU Figure 3: DSC thermograms (10 °C/min) of: a) O-BAT-PU, b) E-BAT-PU, and c) U-BAT-PU Slika 3: DSC-termogrami (10 °C/min): a) O-BAT-PU, b) E-BAT-PU in c) U-BAT-PU Figure 4: DTG curves of: a) O-BAT-PU, b) E-BAT-PU, and c) U-BAT-PU Slika 4: DTG-krivulje: a) O-BAT-PU, b) E-BAT-PU in c) U-BAT-PU 4 CONCLUSIONS Bio-based aromatic triols, O-BAT, E-BAT and U-BAT have been synthesized using two different methods. It is demonstrated that alkyne alcohol deriva- tives can be obtained in the moderate yields from the corresponding fatty acids by bromation, dehydrobromi- nation, and reduction of carboxylic acid, and alkyne fatty derivatives can also be obtained in moderate yields from the corresponding fatty acids by bromation, dehydro- bromination, and esterification. Such a synthesis metho- dology has indicated a practical feasibility of utilizing the new bio-based aromatic triols for the production of bio-based polyurethanes. The crystalline structure and thermal stability of these polyurethanes have been com- pared to their counterparts made from a similar O-BAT, E-BAT, and U-BAT, respectively. The corresponding polyurethane networks with hard-segment have been further prepared by the reaction of the polyol, BD, and MDI. The synthesized materials have been characterized using the spectroscopic techniques, WAXD, DSC and TG-DTA. 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