IMPLEMENTATION AND VERIFICATION OF A GEOSYN-THETIC-SOIL INTERFACE CONSTITUTIVE MODEL IN THE GEOGRID ELEMENT OF FLAC3D Keywords geosynthetic-soil interface, constitutive model, numerical modelling, FLAC3D, geogrid element Abstract Due to the complexity of geosynthetic-soil interactions, the simple interface constitutive models embedded in the geosynthetic elements of general computing software cannot satisfy the requirements for a numerical simulation of different geosynthetic-soil interface behaviours. Based on the direct shear test results of a composite geomem-brane (CGM) andpolyurethane (PUR) mixed crushed stones interface, a nonlinear elastic, perfectly plastic model was used to describe the interface behaviours. The method of incorporating an interface constitutive model into the Geogrid element of a fast Lagrange analysis of continua in three dimensions (FLAC3D) procedure was presented in detail through a user-defined program in the FISH environment. Then the incorporated model of the Geogrid element was used to simulate the direct tests of the CGM-PUR mixed crushed stones interface. The results of the numerical tests confirmed the validity and reliability of the incorporated model. The method and program flowchart for implementing the nonlinear elastic, perfectly plastic interface constitutive model into the Geogrid element can provide a reference for users who want to simulate other geosynthetic-soil interface behaviours with FLAC3D. 1 INTRODUCTION Geosynthetics are increasingly used with soils as a composite structure due to their numerous advantages. This is relevant to many geotechnical engineering situations, such as the geomembrane barrier of an earth-rock-fill dam and waste landfills, geotextile- or geogrid-reinforced structures. A deeper understanding of the geosynthetics-soil interaction is of paramount importance for a stability assessment and deformation analysis of composite structures. The key point of solving the geosynthetic-soil interaction problem is to accurately describe the shear stress-displacement relationship of the interface. Several researchers, such as Byrne [1]; Jenevein et al. [2]; Esterhuizen et al. [3]; Kim [4]; Zhang et al. [5]; and Bacas et al. [6] have proposed different constitutive models to describe the geosynthetic-soil interface behaviours based on the results of laboratory tests and field investigations. The interface constitutive models were also incorporated into numerical programs to simulate the geosynthetics-soil interactions involved in the different structures [7, 8, 9, 10]. Several numerical computing software packages, such as PLAXIS, ABAQUS and FLAC/FLAC3D, can provide structural elements to simulate the mechanical behaviours of flexible geosynthetics. But these structural elements only provide a single and simple generalized interface Wu Haimin (corresponding author) Hohai University, College of Water Conservancy and Hydropower Engineering Nanjing 210098, China E-mail: wuhaimin@hhu.edu.cn Shu Yiming Hohai University, College of Water Conservancy and Hydropower Engineering Nanjing 210098, China Dai Linjun Hohai University, College of Water Conservancy and Hydropower Engineering Nanjing 210098, China Teng Zhaoming Hohai University, College of Water Conservancy and Hydropower Engineering Nanjing 210098, China Acta Geotechnica Slovenica, 2015/1 17. W. Haimin et al.: Implementation and verification of a geosynthetic-soil Interface constitutive model In the Geogrid element of FLAC3D model for users to simulate the different geosynthetic-soil interactions. This seriously limits the application of the software in solving problems that contain different geosynthetic-soil interfaces. Due to its distinct advantage of solving the large strain problems of rock and soil structures, the finite-difference code FLAC/FLAC3D has been used to solve geotechnical engineering problems containing geosynthetics by many researchers, such as Jones and Dixon [11]; Fowmes et al. [12,13,14]; Wu. et al. [15]; and Wu and Shu. [16]. The Geogrid element in FLAC and FLAC3D can only simulate the shear stress vs. shear displacement relationship of a geosynthetic-soil interface according to the linear elastic, perfectly plastic model. But it is not able to simulate the geosynthetic-soil interfaces characterized by nonlinear or strain-softening behaviours. Studies on the improvement and further development of Geogrid elements in the FLAC and FLAC3D software have rarely been reported. Jones and Dixon [7]; Fowmes et al. [9]; Wu et al. [17] have incorporated the results of interface direct tests into the FLAC and FLAC3D program to simulate the strain-softening behaviours of a geosynthetic-soil interface using the embedded FISH language, respectively. Their simulations were achieved by incorporating the geosynthetic-soil interface constitutive model into the Interface element, but not the Geogrid element of the FLAC or FLAC3D. Although the interface element can simulate the geosynthetic-soil interface behaviours, it cannot simulate the mechanical behaviour of the geosynthetics itself. Only the shear stress distribution at the interface can be solved using their incorporated models. And they cannot be used to calculate the stress and strain of the geosynthetics when considering the geosynthetic-soil interaction. So a further improvement needs to be performed to accomplish a numerical simulation of the geosynthetic-soil interaction using the Geogrid element in FLAC3D. In this paper, the implementation of the direct shear testing results of the CGM-PUR mixed crushed stones interface was taken as an example to present the method of incorporating a new geosynthetic-soil interface constitutive model into the Geogrid element of the FLAC3D. Firstly, a nonlinear elastic, perfectly plastic model for the interface was used to describe the direct shear test results for the CGM-PUR mixed crushed stones interface. Then the interface model was incorporated into the Geogrid elements of the FLAC3D through a user-defined program in the FISH environment. Finally, the direct shear tests on the CGM-PUR mixed crushed stones interface were simulated by an improved Geogrid element to verify the incorporated geosynthetic-soil interface model. 2 ORIGINAL INTERFACE CONSTITUTIVE MODEL OF THE GEOGRID ELEMENT IN FLAC3D The Geogrid element in FLAC3D is a type of plane-stress element that can resist a membrane load but not a bending load [18]. The Geogrid elements can be used to model the flexible geosynthetics whose shear interactions with the soil are important, such as the geomem-brane, the geotextiles and the geogrids. Figure 1. Mechanical behaviour in the shear direction of the Geogrid-soil interface. The Geogrid element is embedded in the interior of the grid zones (soil) in FLAC3D. As shown in Fig. 1, the interaction between Geogrid and the zone element is defined by the mechanical behaviours of the Geogrid-soil interface. The interface behaviour is represented numerically at each Geogrid node by a rigid attachment in the normal direction and a spring-slider in the tangent plane to the Geogrid surface. In the normal direction the Geogrid element is slaved to the soil-grid motion. In order to be different from the common soil-structure interface, the normal discontinuous deformation such as penetration or separation on the geosynthetic-soil interface is not considered. And the effective normal stress is assumed to be acting equally on both sides of the Geogrid surface. The velocity and displacement normal to the Geogrid surface are transferred directly to the nodes of the soil zone. The node exerts no normal force on the soil-grid if all the Georgids that share the node are co-planar; however, if they are not co-planar, then a proportion of their membrane force will act in the normal direction[18]. In the tangent plane of the Geogrid surface, a shear-directed frictional interaction occurs between the Geogrid and the soil grid. The relative displacement between the Geogrid and the soil grid is the source of the frictional shear stress on the interface. In computing the relative displacement at the Geogrid-soil interface, an interpolation scheme is used that is based on the displacement field in the zone to which the node is linked. The interpolation 28. Acta Geotechnica Slovenica, 2015/1 W. Haimin et al.: Implementation and verification of a geosynthetic-soil Interface constitutive model In the Geogrid element of FLAC3D scheme uses weighting factors that are determined by the distance to each of the zone grid points [18]. The shear stress that is exerted on the node of the Geogrid during the calculation time step t + At can be expressed as follows: t(t+Dt) = T (t) +At (i) where t(t +At )is the shear stress exerted on the node of the Geogrid during the calculation time step t + At; t(t) is the shear stress exerted on the node of the Geogrid during the calculation time step t, and At is the incremental shear stress between t and t + At. The incremental shear stress At is determined by the Geogrid-soil interface constitutive model, i.e., the shear stress-shear displacement relationship: t = f (u) (2) where t is the shear stress of the Geogrid-soil interface, and u is the shear displacement of Geogrid-soil interface. Litiîar-sliLtk staes perfectly plastic itaï S he ai' displacement u Figure 2. Elastic, perfectly plastic model of the Geogrid-soil interface. The original interface constitutive model of the Geogrid element in FLAC3D is shown in Fig.2. The relationship between the shear stress and the shear displacement is defined by the linear elastic, perfectly plastic model. In the linear elastic stage, the shear stress and shear displacement relationship can be expressed as: t = f (u) = ksu (3) where ks is the shear stiffness (constant) of the Geogrid-soil interface. After the shear stress reaches a peak shear strength of the interface, plastic failure occurs with an increase of the shear displacement. The interface shear strength of the Geogrid element in FLAC3D is defined by the MohrCoulomb failure criterion: T = Tmax = C + sn tanf (4) where rmax is the shear strength of the Geogrid-soil interface; c is the cohesion of the Geogrid-soil interface; $ is the friction angle of the Geogrid-soil interface, and an is the normal stress of the Geogrid-soil interface. 3 DIRECT SHEAR TEST OF THE CGM-PUR MIXED CRUSHED STONES INTERFACE The direct shear test results of the CGM- PUR mixed crushed stones interface will be taken as an example to illustrate the method of incorporating a new geosynthetic-soil interface constitutive model into the Geogrid elements of FLAC3D. And the direct shear tests of the CGM-PUR mixed crushed stones interface will be introduced in a simple way. 3.1 Test materials The CGM commonly used as a surface barrier for rock-fill dams in China was chosen for the tests. A photograph of a CGM is shown in Fig. 3. It consists of a 0.8-mm-thick HDPE geomembrane laminated to 400 g/m2 PET needle punched nonwoven geotextile on both sides. Its ultimate tensile strength (ASTM D4595, 2005) in the machine direction and the cross-machine direction are 75.9kN/m and 58.3kN/m, respectively. As shown in Fig. 4, the PUR mixed crushed stones is a new elastic porous material that is casted using polyure- Figure 3. Composite geomembrane. Figure 4. PUR mixed crushed stones. 28. Acta Geotechnica Slovenica, 2015/1 W. Haimin et al.: Implementation and verification of a geosynthetic-soil Interface constitutive model In the Geogrid element of FLAC3D thane adhesive mixed crushed stones. Due to its higher bending strength, excellent resilience and permeability, it can be used as the cushion layer of CGM in the surface barrier of a high rockfill dam on a thick riverbed alluvial deposit [19]. The basic properties of the crushed stones are given in Table 1. Table 1. Basic properties of the crushed stones for the tests. Size range (mm) d50 (mm) Cu Cc Pd (g/cm3) (°) 5-20 10 4.2 2.4 1.725 48 3.2 Test apparatus and procedure A large-scale direct shear apparatus was used for the tests. The device comprises a 300-mm square-top box and a 300 mm x 350 mm lower box. The maximum shear displacement can reach 50 mm with no loss in the area of the shear plane. A rigid iron block was filled in the lower box. The tests were performed according to the procedure in ASTM D5321-08 [20]. The CGM specimen was glued to the rough top face of the lower block with adhesive. The left end of the CGM was fixed on the side of the lower box with a steel bar and screws. Then the 300 mm x 300 mm pre-casted PUR mixed crushed stones specimen was placed in the top box. The tests were carried out in dry conditions. And the bottom surface of the PUR mixed crushed stones keeps a good contact state with the top surface of the CGM. The tests were performed on each interface at constant normal stresses of 25, 50, 75 and 100kPa, respectively. The rate of shearing was kept at 1.0 mm/s. Each test was conducted until the shear displacement reached 20 mm. 100 & 80 60 40 20 ♦ 25kPa ■ 50kPa A 75kPa • lOOkPa • • . A • ■ 6 9 12 15 Shear Displacement (mm) 18 21 3.3 Test results The shear behaviours of the CGM-PUR mixed crushed stones interface are shown in Fig. 5. The interface shear stress vs. shear displacement curves under different normal stresses show obviously nonlinear characteristics at the beginning of the shearing. When the shear stress reaches the peak strength, plastic failure occurs with an increase of the shear displacement. The CGM-PUR mixed crushed stones interface shows the failure mode of the elastic, perfectly plastic and sliding along the interface. The peak shear stress versus normal stress for the CGM-PUR mixed crushed stones interface is shown in Fig. 6. 100 80 60 I C/5 1 & 40 u ■a K 20 f=32.3° c=5.38kPa 20 40 60 80 100 Nomal Stress (kPa) 120 140 Figure 5. Shear stress vs. shear displacement of the CGM-PUR mixed crushed stones interface. Figure 6. Shear stress vs. normal stress of the CGM-PUR mixed crushed stones interface. It is clear that the peak shear stresses increase with the increasing of the normal stress. The shear strength of the interface can be expressed as a function of the normal stress using the Mohr-Coulomb criterion. The interface shear strength parameters q> and c obtained by fitting a straight line through the plots of the peak shear stress vs. the normal stress are 32.3° and 5.38kPa, respectively. CONSTITUTIVE MODEL OF THE CGM-PUR MIXED CRUSHED STONES INTERFACE 4.1 Nonlinear elastic, perfectly plastic interface model Based on the results of the direct shear tests, a nonlinear elastic, perfectly plastic interface constitutive model (Fig. 7) that combines the nonlinear hyperbolic model 4 28. Acta Geotechnica Slovenica, 2015/1 W. Haimin et al.: Implementation and verification of a geosynthetic-soil Interface constitutive model In the Geogrid element of FLAC3D tjnzx iicuilinear-elastic stage p erfectly plastic stage Sh ear di spl ac ein ent u Figure 7. Nonlinear elastic, perfectly plastic model of the interface. [21] with the Mohr-Coulomb plastic failure envelope can be used to describe the mechanical behaviour of the CGM-PUR mixed crushed stones interface. As shown in Fig.7, the complete shear stress, shear displacement response of the nonlinear elastic, perfectly plastic interface constitutive model can be divided into two sections: the pre-peak nonlinear elastic stage and the post-peak perfectly plastic failure stage. 4.1.1 Nonlinear-elastic stage Before the shear stress reaches the peak strength, the relationship between the interface shear stress and the shear displacement can typically be modelled by a hyperbolic equation proposed by Kondner [22]: u T = -+ÏT (5) a + bu The parameters a and b can be expressed as: 1 a = - k1lw Pa b = - R f sn tanf + c (6) (7) where yw is the unit weight of water, on is the normal effective stress of the interface; Pa is the atmospheric pressure; t is the shear stress; c is the cohesion of the interface; $ is the friction angle of the interface; fcj , n and Rf are nonlinear parameters that can be derived from the interface direct shear tests. By combining the four equations above, the shear stiffness of the interface ks can be expressed as follows: K = Kgw ( ^ )n Pa 1-R f c + an tan f (9) 4.1.2 Perfectly plastic failure stage When the shear stress reaches the peak shear strength of the CGM-PUR mixed crushed stones interface, plastic failure occurs with a further increase of the shear displacement. The shear-strength envelope in the post-peak stage is the same as that of the original interface's shear-strength failure criterion (Eq. (4)) of the Geogrid element in FLAC3D. 4.2 Parameters of the CGM-PUR mixed crushed stones interface model The fitting curves of the interface shear stress vs. the shear displacement from the test results using the nonlinear elastic, perfectly plastic interface model are shown in Fig. 8. The fitting parameters for the interface model are given in Table 2. It is clear that the fitting curves using the model show good agreement with the test results under different normal loads. 80 70 60 â 50 CO