M. GANAPATHY, E. RASU: INVESTIGATION OF Ni-P COATED BAMBOO FIBRE/NANO-TiO2 ... 525–531 INVESTIGATION OF Ni-P COATED BAMBOO FIBRE/NANO-TiO 2 POLYESTER MATRIX COMPOSITE PROPERTIES RAZISKAVA LASTNOSTI Ni-P OPLA[^ENIMI BAMBUSOVIMI VLAKNI IN NANO DELCI TiO 2 Magesh Ganapathy * , Elansezhian Rasu Department of Mechanical Engineering, Pondicherry Engineering College, Puducherry, India Prejem rokopisa – received: 2022-06-15; sprejem za objavo – accepted for publication: 2022-07-25 doi:10.17222/mit.2022.532 Natural-fibre-reinforced polymer composites are most commonly employed in the automotive, aerospace and structural indus- tries. This research focuses on the synthesis and analysis of the dynamic properties of a bamboo fibre used with a polyester ma- trix in a nanocomposite produced with titanium oxide nanoparticles. Bamboo-fibre samples were prepared using the electroless plating method in both their uncoated and nickel-phosphorus-coated states. Bamboo-fibre contents of (4.5, 9, 13.5 and 18) w/% and nanoparticles of (0.5, 1, 1.5 and 2) w/% with and without the coating were examined for these qualities. Coated bamboo fibres were mixed with 13.5 w/% and 1.5 w/% of titanium oxide. It was concluded that dynamic and thermomechanical proper- ties of the polyester matrix reinforced with bamboo fibres coated with nanoparticles allow excellent bonding as compared to the nanocomposite of the polyester matrix reinforced with uncoated bamboo fibres. Keywords: bamboo fibre, nano-TiO2, dynamic and thermomechanical properties, nickel-phosphorus Polimerni kompoziti oja~ani z naravnimi vlakni so danes razvojni trend in zato se zelo pogosto uporabljajo v avtomobilski in letalski industriji, kot tudi v strojni{tvu in gradbeni{tvu. V raziskavi predstavljeni v ~lanku, so se avtorji osredoto~ili na sintezo in analizo dinami~nih in termo mehanskih lastnosti z bambusovimi vlakni in nano delci titanovega oksida (TiO2) oja~anega polimernega kompozita s poliestersko matrico. Vzorce bambusovih vlaken so pripravili z uporabo metode elektrolitskega platiranja in uporabo dodatnega opla{~enja kompozitnih vlaken s spojino oziroma zlitino niklja in fosforja (Ni-P). V izdelanih vzorcih kompozitov je bila vsebnost bambusovih vlaken in nano delcev TiO2 razli~na (4,5, 9, 13,5 in 18) w/% vlaken ter 0,5, 1, 1,5 in 2) w/% nano delcev). Vse izdelane opla{~ene in neopla{~ene kompozite so kakovostno ovrednotili. Najbolj{e lastnosti je imel kompozit s 13,5 w/% opla{~enih bambusovih vlaken in 1,5 w/% nano delcev TiO2. Na osnovi raziskave so avtorji zaklju~ili, da imajo izdelani kompoziti s poliestersko matrico oja~ani z opla{~enimi bambusovimi vlakni bolj{e termo mehanske in dinami~ne lastnosti z odli~no vezavno trdnostjo v primerjavi s kompoziti, ki vsebujejo neopla{~ena vlakna. Klju~ne besede: bambusova vlakna, nano titanov oksid, dinami~ne in termo mehanske lastnosti, nikelj-fosfor I INTRODUCTION Composites are made by physically combining/mix- ing two or more elements to create a new component with properties that are superior to those of individual components. 1–3 Natural fibre based polymer composites are nowadays most common in the industrial field; hence, they are used in a wide range of applications, ex- hibiting better properties. They are bio-degradable, re- newable, inexpensive, eco-friendly and recyclable. 4,5 Natural fibres can replace synthetic fibres such as glass, carbon nanotubes and graphite due to their low cost, smaller energy consumption and better properties such as mechanical and dynamic mechanical properties, bio-degradability and damping capacity. Reinforcement is used when natural fibres combined with different ma- trix materials are studied. In the automobile field, 20–25 % of such polymer composites is used and 50 % of them is widely used in the construction field. 6–9 Natu- ral-fibre-reinforced polymer-matrix composites were in- vestigated in several research works to improve the com- posites in this way. 10–12 Nano-filler materials maximise interfacial adherence and uniform distribution. 13,14 Tita- nium oxide (TiO 2 ) nanoparticle has been the most stud- ied metal-oxide nanoparticle 15,16 because of its one-of-a-kind mix of properties, including thermal sta- bility, increased oxygen storage capacity and corrosion resistance. 17–20 The mechanical properties of natural-fibre reinforce- ment in bio-composites are not significantly improved even after a chemical treatment process. As a result, de- spite the fact that natural fibre/plastic composites have been commercialised, their applicability in many indus- tries is limited. This has motivated a lot of researchers to improve the thermal and mechanical properties of com- posites. The best way to increase the mechanical perfor- mance of natural-fibre-based composites is to combine nano-fillers like metal nanoparticles, nanoclay, and car- bon nanotubes (CNT) with polymer resins such polyes- ters, epoxy and vinyl ester resins. 21–23 The systematised autocatalytic reduction of metallic salt 24 and electroless deposition/coating of abrasive particles are becoming in- creasingly common as a particle treatment method. 25 Several researchers have enhanced material properties Materiali in tehnologije / Materials and technology 56 (2022) 5, 525–531 525 UDK 620.1:661.882 ISSN 1580-2949 Original scientific article/Izvirni znanstveni ~lanek MTAEC9, 56(5)525(2022) *Corresponding author's e-mail: mrgmagesh025@gmail.com (Magesh Ganapathy) using these coating techniques. 26 To improve the me- chanical behaviour of polymer composites, an electroless technique was performed to achieve a particle reinforce- ment. The deposition of copper phosphorus on the sili- con carbide particles was used in an electroless process. 27 The friction and wear behaviour of nickel-phosphorus coating on silicon particles was tested using the electroless deposition approach at an increased tempera- ture, and it was established that the applied layer was ro- bust. 28 In the present study, bamboo fibres with and without a coat of nickel-phosphorous were added to a polyester matrix material and a small amount of titanium oxide nanoparticles were used. The crucial parameter in this in- vestigation was the change in the nanoparticle and fibre content. The distribution of nanoparticles and the frac- ture surface of the nanocomposite were studied using high-resolution scanning electron micrographs (FESEM). The dynamic and viscoelastic properties of the polymer-matrix composite reinforced with bamboo fibres and nanoparticles were investigated. 2 EXPERIMENTAL PART 2.1 Materials The polyester resin was purchased from a local poly- mer vendor, Kamatchi Polymer Ltd., Puducherry, India, while methyl-ethyl-ketone peroxide as the catalyst and accelerator used for cobalt was obtained from another lo- cal polymer vendor. Bamboo fibres were procured from Go-Green India ltd., Chennai (India). Titanium oxide nanoparticles were procured from Subra Scientific Ltd., Pondicherry (Sigma Aldrich) at a density of 6.4 g/mL at 28 °C with 99 % purity and a nanoparticles size of <40nm. 2.2 Electroless plating process Ni-P is applied on a bamboo-fibre substrate using an electroless plating process. Bamboo fibres must be cleansed and pre-treated before this operation to achieve consistent coating. The bamboo fibre is an insulating substrate; hence, it should be pre-treated with a tin II chloride and palladium chloride solution as the catalyst, activating the bamboo fibre in 20 min. Electroless coat- ing consists of a chemical solution such as nickel sul- phate as the source of nickel, sodium hypophosphite, tri sodium citrate and ammonium chloride. The pH value is maintained in the bath during this process, using ammo- nium chloride. The temperature of chemical solution in the bath is controlled by a PID set-up. Figure 1 shows the experimental set-up of the electroless-bath hot plate. The pH value and bath temperature are maintained at (80 ± 2) °C and 7–8 pH so that a uniform coating of the fibres is obtained. Sodium hypophosphate acts as the re- ducing agent, releasing free electrons during the electroless process. The free electrons react with the nickel source, nickel sulphate in the electrolyte bath, converting them into nickel particles. The excess elec- trons liberated from the electrolyte solution in the bath deoxidize the phosphorus ions in the reducing agent, re- sulting in phosphorus particles that are deposited over the entire surface of the fibres along with nickel. The nickel and phosphorus particles are placed over the fibre substrate after the palladium chloride solution is acti- vated in the electroless bath. Table 1: Prepared polyester nanocomposite specimens with various compositions Sp. No. Specimen ID Composition of the material Polyester resin (w/%) Without Ni-P coated bamboo fi- ber (w/%) With Ni-P coated bamboo fi- ber (w/%) TiO 2 nano- particle (w/%) 1 PUC-1 95 4.5 – 0.5 2 PUC-2 90 9 – 1 3 PUC-3 85 13.5 – 1.5 4 PUC-4 80 18 – 2 5 PC-1 95 – 4.5 0.5 6 PC-2 90 – 9 1 7 PC-3 85 – 13.5 1.5 8 PC-4 80 – 18 2 PUC – polyester uncoated composite, PC – polyester coated compos- ite 2.3 Preparation of the composite material The polyester nanocomposite is reinforced with bam- boo fibres using the compression moulding method. The polyester composite samples are prepared without coated bamboo fibres and with nickel-phosphorous coated bam- boo fibres with standard sizes of (250 × 250 × 3) mm in length, width and thickness of the specimen. The polyes- ter resin matrix is weighed in a weighing machine; 250 g of it is placed in a 500 mL glass beaker; it is cleaned; then 4.5–18 w/% of bamboo fibre is added in intervals, each time in the amount of 4.5 w/% . Then (0.5, 1, 1.5 and 2) w/% of titanium oxide nanopowder is placed in M. GANAPATHY, E. RASU: INVESTIGATION OF Ni-P COATED BAMBOO FIBRE/NANO-TiO2 ... 526 Materiali in tehnologije / Materials and technology 56 (2022) 5, 525–531 Figure 1: Experimental electroless plating set-up the 100 mL beaker. The bamboo fibres with and without the coating are placed over the cleaned mould surface and then the nano titanium oxide powder is poured into the polyester resin. A mechanical stirrer is used to stir thoroughly both the resin and powder for 20 min. There- after, 0.2 mL of MEKP, as the catalyst, is added with a syringe into the polyester resin and also 0.1 mL of co- balt, as the accelerator, is added to the polyester resin with a disposal syringe. Both the catalyst and accelerator are stirred well for 2 min. The mould surface is cleaned and white wax, as the releasing agent, is applied. The prepared composite mixture is poured into the fabricated steel mould, coated with white wax as the releasing agent for different samples and left to be cured for 12 h at an applied pressure of 2.5 MPa at room temperature. After that the sample is removed from the steel mould. Eight different samples are prepared, having weight frac- tions of bamboo fibre of (4.5, 9, 13.5 and 18) w/% and additions of nano-TiO 2 of (0.5, 1, 1.5 and 2) w/%; sam- ples can be without the coated fibre or with the nickel phosphorous coating. The fibre/polyester matrix nano- composite is thus developed. The prepared eight speci- mens with different compositions are shown in Table 1. 2.4 Synthesis of TiO 2 nanoparticles TiO 2 nanoparticles are synthesized using a slightly modified sol–gel process that was developed earlier for the synthesis of molecularly imprinted titania. Briefly, a solution comprised of absolute ethanol (40 mL) and deionized water (5 mL) is placed in a 100 mL two-neck round-bottom flask equipped with a septum, condenser and magnetic bar. The solution is warmed gently, and TiCl 4 (0.6 mL, 0.05 M) is injected into the solution through the septum. The mixture is stirred continuously for1hat60°C.Afterwards, a dilute solution of NH 4 OH (0.05 M) is slowly dropped through the septum to main- tain a pH of 9. The mixture is subsequently aged over- night at 60 °C with consistent magnetic stirring. The product is heated under vacuum at 100 °C to yield white TiO 2 powder. Later, this powder is subjected to different thermal and chemical treatments for the synthesis of crystalline or functional TiO 2 nanoparticles. Figure 2 demonstrates the sol–gel process for the synthesis of TiO 2 nanoparticles. 3 RESULTS AND DISCUSSION 3.1 Characterization The surface characteristics of the uncoated bamboo fibre and Ni-P coated bamboo fibre are shown in Fig- ure 3. The surface of the bamboo fibre has a satiny ap- pearance and clean texture, as shown in Figure 3a.How - ever, there are many impurities on the surface, making the plating process more time-consuming. Hence, metha- nol, acetone and NaOH solutions are utilised to remove the impurities from the bamboo-fibre substrate. The bamboo-fibre surface is activated with palladium chlo- ride, ensuring a better coating on the entire surface. Ini- tially, the bamboo fibre is coated with Ni-P using the bath composition for plating mild steel, described by Elansezhian et al. 29 and presented in Table 2. This con- centration is used to test the electroless Ni-P coating on the bamboo fibre. As an electroless bath decomposes in a very short period without a proper uniform coating over the surface, the coating of bamboo fibre (BF) using this bath composition is extremely challenging. As a result of the chemical concentrations, operating temperature and the potential of hydrogen (pH) values for the electroless bath are adjusted with a proper coating on the surface based on trial and error. Finally, the suitable bath composition for proper BF plating is determined, as shown in Table 3. A field emis- sion scanning electron microscope (FESEM) image of the bamboo fibre plated with Ni-P is seen in Figure 3b M. GANAPATHY, E. RASU: INVESTIGATION OF Ni-P COATED BAMBOO FIBRE/NANO-TiO2 ... Materiali in tehnologije / Materials and technology 56 (2022) 5, 525–531 527 Figure 2: Schematic representation of the synthesis and functionalization of TiO 2 nanoparticles at a 200× magnification and another image at a 500× magnifications is shown in Figure 3c. The Ni-P deposi- tion over the BF is achieved with a uniform, thick and unbroken structure, as illustrated in Figure 3b. The Ni-P particles on the substrate are silvery grey. In addition, a considerable number of Ni-P particles are evenly distrib- uted across the entire surface of the BF and are securely bonded to it, as seen in Figure 3b.The structure of the Ni-P particles is clearly shown to be oblate, as seen in Figure 3c. Table 2: Electrolyte-bath solution components Chemical elements in the EN bath Bath components in EN (g/L) Nickel sulphate as the nickel source 32 Sodium hypophosphite as the reducing agent 45 Tri-sodium citrate as the stabilizer 20 Ammonium chloride as the complex agent 40 Table 3: Electrolyte bath solution for proper coating determined on the basis of Table 2 Chemical elements in the EN bath Bath components in EN (g/L) Nickel sulphate as the nickel source 45 Sodium hypophosphite as the reducing agent 50 Tri-sodium citrate as the stabilizer 40 Ammonium chloride as the complex agent 55 3.2 Morphological properties of the composite The TiO 2 nanoparticles distributed into the bamboo fibre-reinforced matrix material are shown in Figure 4a. This figure shows a FESEM image with a varied nanoparticle content that correlates well with the me- chanical tests. When compared to the uncoated compos- ite sample, Figure 4a clearly shows that the reduction in the rough lines suggests that the nanoparticles are spread equally within the fibre-reinforced matrix. The pulled-out fibre and the surrounding matrix are separated by a large void in Figure 4b. This shows that the neat uncoated composite has poor interfacial adhesion. Fig- ure 4c shows the components that are adhered effec- tively, where the nanoparticles stimulate an increase in the specific surface area to improve interfacial bonding. Clumps arise when the amount of nanoparticles added exceeds a particular threshold. This is due to the agglom- erates that become weak areas when loaded. Figure 3d clearly shows the agglomeration of the nanoparticles. These findings are consistent with those obtained with tensile testing. 3.3 EDAX analysis on the bamboo fibre EDAX spectroscopy of the Ni-P plating of the BF is shown in Figure 4 where we can clearly see a set of strong peaks on the curve indicating the deposition of Ni-P particles on the substrate. According to the EDAX analysis of Ni-P/BF, the concentration of the Ni-P parti- cles over the bamboo-fibre substrate includes about 91.36 w/% of nickel and 8.53 w/% of phosphorus. The FESEM image and EDAX spectrum indicate the pres- ence of the Ni-P particles, effectively coating the entire surface of the bamboo-fibre substrate after the electroless coating technique has been successfully used. Daramola et al. 30 obtained a similar outcome for long-bamboo-fibre bundle/PLA composites. M. GANAPATHY, E. RASU: INVESTIGATION OF Ni-P COATED BAMBOO FIBRE/NANO-TiO2 ... 528 Materiali in tehnologije / Materials and technology 56 (2022) 5, 525–531 Figure 4: FESEM images of the polymer composite with the Ni-P coating and nanoparticles: a) 0.5 w/%, b) 1 w/%, c) 1.5 w/%, d) 2 w/% of nano-TiO 2 Figure 3: FESEM images: a) neat bamboo fibre without the coating, b) and c) Ni-P coated fibre at 200×, c) Ni-P coated fibre at 500× 3.4 Thermogravimetric analysis (TGA) The thermograms of various hybrid bamboo-fibre composites are clearly shown in Figure 6. A thermo- gravimetric analysis was carried out to evaluate the ther- mal stability of the PMBF composites at high tempera- tures. The results show that when the Ni-P coated BF is utilised as reinforcement, the thermal stability of the polyester composite is increased. It also indicates that a higher concentration of TiO 2 nanoparticles, as the rein- forcement in the polyester composite, improves the ther- mal stability, which is confirmed by the experiment re- sult. 30 During the thermal investigation of the polyester composite material, three different phases of degradation are identified, as shown in Figure 6. The beginning of decomposition is very slow due to the presence of a small amount of moisture that evaporates, and it lasts up to 300 °C. In the thermogravimetric testing, this is re- ferred to as the initial stage of decomposition. During the second stage, the hybrid composite degrades rapidly, with over 85 % of the composite material degraded in the case of the coated BF-reinforced composite. In this stage of the coated bamboo fibre composite, the starting and finishing temperatures are 300 °C and 425 °C, respectively. If the Ni-P coated BF is utilised as the rein- forcement, the starting temperature tends to rise, and this trend continues as the concentrations of the TiO 2 nano- particles and Ni-P/BF reinforcement increase. The end temperature of this stage also increases significantly, from 425 °C to around 485 °C for 1.5 w/% of TiO 2 nanoparticle and 13.5 w/% of Ni-P/BF. This happens due to increased adhesion force and better interfacial bond- ing between the added nanoparticles with the matrix ma- terial and the nickel phosphorus-coated BF. As a result, the temperature at which the degradation occurs rises. 31–33 In this stage, the temperature is high because the composite material is hardened. 34,35 The residual stage is the last step. For the polyester hybrid composite containing 1.5 w/% of nanoparticles, a maximum residue of 60 % is left over when the nanoparticles are added to the composite and the temperature resistance increases. 3.5 Dynamic mechanical analysis For polymer composites, the dynamic mechanical analysis (DMA) is increasingly being utilised to analyse the mechanical properties of a composite material sub- jected to dynamic loading conditions. It is also utilised to investigate the polymer chain mobility and interfacial bonding between the polyester matrix, TiO 2 nano- particles and coated or uncoated bamboo fibres in com- posites. The dynamic mechanical behaviour of a polyes- ter hybrid nanocomposite depends on different factors such as filler concentration, fibre loading, resin wettability, reinforcing material orientation and ma- trix/reinforcement interfacial area. 3.6 Storage modulus The storage modulus is the most crucial parameter for determining the load-carrying capacity of polymer composites. Figure 7 displays the storage modulus of the M. GANAPATHY, E. RASU: INVESTIGATION OF Ni-P COATED BAMBOO FIBRE/NANO-TiO2 ... Materiali in tehnologije / Materials and technology 56 (2022) 5, 525–531 529 Figure 6: Temperature vs. mass loss (w/%) plot of the polyester/Ni-P BF nanocomposites Figure 5: EDAX spectrum for the Ni-P coated bamboo fibre Figure 7: Storage modulus vs. temperature plot for the polyester nanocomposites composites with different compositions at room tempera- ture. The value of storage modulus E1 increases when TiO 2 nanoparticles are added. For the polyester compos- ite with 1.5 w/% of nanoparticles the maximum storage modulus is determined to be 80 % of the matrix material. This is due to an increase in the stiffness of the polyester composite and a wide area of interfacial interactions cre- ated by adding TiO 2 nanoparticles. The nanoparticles re- duce the mobility of the polyester matrix, leading to an increased storage modulus. 36,37 This is also most likely due to the increased matrix stiffness provided by the sup- port of Ni-P/BF, allowing a better stress transfer at the matrix/bamboo fibre interface. The tensile strength of the sample of the coated composite with 1.5 w/% of nanoparticles has a higher storage modulus. The storage modulus is increased mostly due to the excellent disper- sion of the nanoparticles and Ni-P/BF. 3.7 Damping factor (tan ) The damping factor is evaluated from the ratio of storage modulus and loss of modulus. The damping fac- tor of a material determines the viscoelasticity of a poly- ester matrix composite. The peak value of tan! is used to calculate the glass transition temperatures, T g ,ofthe uncoated polyester composite and other samples. Fig- ure 8 shows that the reinforcement with coated BF and TiO 2 nanoparticles raises the value of T g . The T g value for the uncoated polyester composite is 85 °C, while the T g value of the composite including 13.5 w/% of the coated fibre and 1.5 w/% of the TiO 2 nanoparticles reaches 91.3 °C. Figure 8 shows the tan! values for all the com- posites. The viscoelastic properties of the polyester-ma- trix composite is increased due to the addition of nanoparticles and coated bamboo fibre so that the poly- mer composite can withstand higher temperatures. The maximum value of T g is raised at the optimum loading of the coated fibre and nanoparticles. 4 CONCLUSIONS Bamboo fibres are coated with nickel-phosphorous using the electroless plating method and trial and error method. The presence of nickel-phosphorus particles over the entire surface of the bamboo fibre indicated by spherically shaped bubbles is shown on FESEM images. Polyester composites with the reinforcing bamboo fi- bre that can be coated or uncoated, and titanium oxide nanoparticles were developed using a compression moulding process and various concentrations. An exfoli- ated structure of the polyester-matrix nanocomposites was revealed using an XRD analysis. The polyester nanocomposite material with an addition of 1.5 w/% of titanium oxide nanoparticles had stable thermal proper- ties and a high residual content. The storage modulus (E1) of the polymer matrix rein- forced with coated bamboo fibres and 1.5 w/%. of nano- particles was also high. Values of the storage modulus and thermal temperature of 3.96 × 10 4 MPa and 91.3 °C were obtained with 1.5 w/% of titanium oxide nano- particles. The FESEM result determined the surface properties of the composite. The coated bamboo fibre and polyester matrix exhib- ited effective interfacial bonding with the nanoparticles. Finally, the experimental result showed that the mome- chanical and dynamic mechanical properties of the poly- ester matrix reinforced with the coated bamboo fibre and nanoparticles allow excellent bonding as compared to the composite including the polyester matrix reinforced with the uncoated bamboo fibre. 5 REFERENCES 1 F. C. Campbell, Structural Composites Materials, ASM International, 2010, doi:10.31399/asm.tb.scm.t52870001 2 P. K. Saha, Aerospace Manufacturing Process, 1 st ed., CRC Press, Boca Raton 2016, 127–157, doi:10.1201/9781315367965 3 O .O. Daramola, A. D. Akinwekomi, A. A. Adediran, O. Akindote, E. R. 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