G. HARDAL, B. Y. PRICE: INFLUENCE OF NANO-SIZED COBALT OXIDE ADDITIONS ON THE STRUCTURAL ... 923–928 INFLUENCE OF NANO-SIZED COBALT OXIDE ADDITIONS ON THE STRUCTURAL AND ELECTRICAL PROPERTIES OF NICKEL-MANGANITE-BASED NTC THERMISTORS VPLIV DODATKA NANODELCEV KOBALTOVEGA OKSIDA NA ZGRADBO IN ELEKTRI^NE LASTNOSTI NTC TERMISTORJEV NA OSNOVI NIKLJEVEGA MANGANITA Gökhan Hardal, Berat Yüksel Price Istanbul University, Engineering Faculty, Metallurgical and Materials Engineering Department, Avcýlar, Istanbul, Turkey berat@istanbul.edu.tr Prejem rokopisa – received: 2015-07-15; sprejem za objavo – accepted for publication: 2015-12-15 doi:10.17222/mit.2015.228 The structural and electrical properties of NiMn2O4 and Ni0.5CoxMn2.5-xO4 (where x = 0.5, 0.8 and 1.1) NTC thermistors have been investigated. The samples, prepared by conventional ceramic processing techniques, were calcinated at 900 °C for 2 h and then sintered at 1100 °C and 1200 °C for 5 h. The cubic spinel phase was observed by XRD analysis in the NiMn2O4 and Ni0.5Co0.8Mn1.7O4 samples sintered at 1100 °C for 5 h. The sintering at 1200 °C resulted in much denser microstructures with a larger grain size. The room-temperature electrical resistivity (25) and material constant (B) value of the NiMn2O4 sample sintered at 1100 °C were 7710  cm and 3930 K, respectively. The electrical resistivity of the samples decreased significantly with the addition of Co3O4. The B25/85 values of the Ni0.5CoxMn2.5-xO4 (where x = 0.5, 0.8 and 1.1) samples sintered at 1100 °C were found to be 3820 K, 3525 K and 3270 K, respectively. Keywords: cobalt oxide, electrical properties, microstructure, NTC thermistor Preiskovana je bila zgradba in elektri~ne lastnosti NiMn2O4 in Ni0.5CoxMn2.5-xO4 (kjer je x = 0,5, 0,8 in 1,1) NTC termistorjev. Vzorci, pripravljeni po obi~ajni tehniki priprave keramike, so bil kalcinirani 2 h na 900 °C in potem 5 h sintrani na 1100 °C in 1200 °C. Kubi~na {pinelna faza je bila opa`ena pri XRD-analizi, v vzorcih NiMn2O4 in Ni0.5Co0.8Mn1.7O4, sintranih 5 h na 1100 °C. Sintranje na 1200 °C je povzro~ilo mnogo bolj gosto mikrostrukturo z ve~jimi zrni. Vrednosti za elektri~no upornost pri sobni temperaturi (25) in materialne konstante (B) vzorca NiMn2O4, sintranega na 1100 °C, sta bili 7710  cm in 3930 K. Elektri~na upornost vzorcev se je ob~utno zmanj{ala po dodatku Co3O4. Vrednosti B25/85 pri vzorcih Ni0.5CoxMn2.5-xO4 (kjer je bil x = 0,5, 0,8 in 1,1) sintranih na 1100 °C so bile: 3820 K, 3525 K in 3270 K. Klju~ne besede: kobaltov oksid, elektri~ne lastnosti, mikrostruktura, NTC termistor 1 INTRODUCTION Sensors for monitoring and controlling temperature are very important, not only in our daily life but also in many industrial and laboratory applications such as aero- space and automotive industries, circuit compensation, cryogenic systems etc.1,2 NTC thermistors are useful for precision temperature measurements as their resistance decreases with increasing temperature.3 The most exten- sively used negative temperature coefficient (NTC) ther- mistor materials are nickel-manganite-based semicon- ducting materials which exhibit the spinel-type crystal structure with the general formula AB2O4.4 In the spinel structure, there are two sites available for the cations, i.e., the tetrahedral site, A-site, and the octahedral site, B-site. The distribution of the ions over the sites is as follows: Mn3+ will predominantly occupy the B-site, while Mn2+ will be placed on the A-site and the majority Ni2+ will go to the B-site.5 The electrical resistivity, , of NTC thermistors varies exponentially with temperature, T, by the well-known Arrhenius equation  = o exp (B/T), where o is the resistivity of the material at infinite temperature and B is a constant, which is a measure of the sensitivity of the materials over a given temperature.6 The material constant B, can be calculated using Equation (1): B T T T T 1 2 1 2 1 2 1 1 = − − ln ln  (1) where 1 and 2 are the electrical resistivity at tempe- ratures T1 and T2, respectively. The activation energy Ea can also found by the equation B = Ea/kB, where kB is the Boltzmann constant.7 The electrical properties of nickel-manganite-based NTC thermistors closely depend on the ratio of the com- positions (type and amount of additives), initial particle size of raw materials and processing conditions (selected synthesis method, calcination and sintering temperature, sintering time etc.). Attainment of high-density, con- trolled-grain-size microstructures and appropriate dimen- sional designs are important factors in good sensor design.8 Previous studies have been focused on the effect Materiali in tehnologije / Materials and technology 50 (2016) 6, 923–928 923 UDK 661.873:62-911-026.772:669.24:549.521.61 ISSN 1580-2949 Original scientific article/Izvirni znanstveni ~lanek MTAEC9, 50(6)923(2016) of composition ratios and different production routes on the electrical properties of various metal-oxide-doped NTC thermistors. In this study, nano-sized cobalt-oxide- added, nickel-manganite-based NTC thermistors were fabricated by the solid-state reaction method, the effect of dopant concentration and sintering temperature on the structural and electrical properties of NTC materials were investigated. 2 EXPERIMENTAL PART The particle size of Co3O4 powder was less than 50 nm, purchased from Sigma-Aldrich. NiO (99 % purity, Alfa Aesar), Co3O4 (99.5 % purity, Sigma-Aldrich) and Mn2O3 (99 % purity, Sigma-Aldrich) powders were weighed according to the compositions of NiMn2O4 and Ni0.5CoxMn2.5-xO4 (where x= 0.5, 0.8 and 1.1). The molar ratios of these compositions are given in Table 1. The raw powder mixture was ball-milled using ZrO2 balls as a grinding media with ethyl alcohol in a jar for 5 h. The obtained slurries were dried and powders were calcinated at 900 °C for 2 h. The powders were pressed to form disc-shaped specimens and then sintered at 1100 and 1200 °C for 5 h employing a 360 °C/h heating rate in the air and then cooled naturally in the furnace. The bulk density (, g cm–3) of the sintered samples was calculated from their weights and dimensions. The phases in the sintered samples were determined by X-ray diffraction (XRD, Rigaku D/Max-2200/PC) analysis using Cu-K radiation at 60 kV/2 kW. Table 1: Molar ratio of Ni, Mn and Co in all compositions Tabela 1: Molarno razmerje Ni, Mn in Co v vseh spojinah Composition code Ni (moles) Mn (moles) Co (moles) A1 1 2 - A2 0.5 2 0.5 A6 0.5 1.7 0.8 A10 0.5 1.4 1.1 In order to calculate the lattice parameter of the sam- ples Equation (2) was applied: a d h k l= + +2 2 2 (2) where h, k and l are the miller indices, a (nm) is the lattice parameter of cubic structure, d is the interplanar spacing of the peaks corresponding to (311). The volume of the unit cell (V, nm3) for the cubic sys- tem is obtained from Equation (3): V = a3 (3) The average values of the crystallite size (D, nm) of the samples were calculated by means of X-ray line broadening method, using the Debye Scherrer formula: D = 0 9. cos   (4) where 0.9 is a constant related to crystallite shape, is the X-ray radiation wavelength in nanometres (nm),  is the full width at half-maximum (FWHM) of the peaks corresponding to (311) and  is Bragg’s angle.9 The value of  from the 2 axis of the diffraction profile must be in radians.10 The microstructure of the samples was observed using scanning electron microscopy (SEM, JEOL, JSM 5600) on fracture surfaces. The sin- tered samples were coated with silver paste to form electrodes. The electrical resistance was measured in a temperature programmable furnace between 25 °C and 85 °C in steps of 0.1 °C. The material constant, B, the activation energy, Ea, and the sensitivity coefficient, , values were calculated for the NTC thermistors. 3 RESULTS The XRD patterns of the NiMn2O4 and Ni0.5Co0.8Mn1.7O4 samples sintered at 1100 °C for 5 h are given in Figure 1. The calculated lattice parameter, unit-cell volume, , peak position corresponding to (311) and crystallite size of the samples are given in Table 2. The XRD analysis of these samples demonstrated only the cubic spinel phase (PDF No: 71-0852). A compa- rison of the XRD patterns of the sintered samples and the data is given in Table 2, the diffraction peaks of the Ni0.5Co0.8Mn1.7O4 sample shifted to higher 2 angles, and G. HARDAL, B. Y. PRICE: INFLUENCE OF NANO-SIZED COBALT OXIDE ADDITIONS ON THE STRUCTURAL ... 924 Materiali in tehnologije / Materials and technology 50 (2016) 6, 923–928 Figure 1: XRD patterns of NiMn2O4 (A1) and Ni0.5Co0.8Mn1.7O4 (A6) samples in the 2 range 20–65° Slika 1: Rentgenogram vzorcev NiMn2O4 (A1) in Ni0.5Co0.8Mn1.7O4 (A6) v podro~ju 2 med 20° in 65° as a result the lattice parameters and the unit-cell volume decreased. The value of  increased to 0.7692° and the value of average crystallite size decreased to 10.86 nm. Table 2: The lattice parameter, unit-cell volume, , peak position and crystallite size of samples sintered at 1100 °C Tabela 2: Parameter mre`e, prostornina enotne celice, , polo`aj vrhov in velikost kristalnih zrn vzorcev sintranih na 1100 °C Composition a(L) V (L3)  (311) (o) 2 (311) (o) D (nm) NiMn2O4 (A1) 0.8365 0.585 0.2538 35.6 32.87 Ni0.5Co0.8Mn1.7O4 (A6) 0.8273 0.566 0.7692 36 10.86 The bulk densities of the sintered NiMn2O4 and Ni0.5CoxMn2.5-xO4 samples are shown in Table 3. The bulk density of the A1 sample sintered at 1100 °C was found to be 4.23 g cm–3 and it increased to 4.78 g cm-3 when the sample was sintered at 1200 °C. The bulk density of the samples decreased first and then increased with the addition of Co3O4. Table 3: The bulk density of samples sintered at 1100 °C and 1200 °C for 5 h Tabela 3: Gostota osnove po 5 urnem sintranju na 1100 °C in 1200 °C Composition code  (g cm–3) 1100 °C 1200 °C A1 4.23 4.78 A2 4.05 4.43 A6 4.27 4.63 A10 4.30 4.72 The SEM micrographs of the A1, A2, A6, A10 samples sintered at 1100 and 1200 °C for 5 h are given in Figure 2. It can be seen in this figure that all the samples sintered at 1100 °C had a fine-grained microstructure with most of the pores at the grain boundaries. The grain size of A1 was larger relative to the A2, A6 and A10 samples sintered at 1100 °C. When the sintering temperature was increased to 1200 °C, all the samples had a much denser microstructure and larger grains with a number of small grains on their surface. In addition, G. HARDAL, B. Y. PRICE: INFLUENCE OF NANO-SIZED COBALT OXIDE ADDITIONS ON THE STRUCTURAL ... Materiali in tehnologije / Materials and technology 50 (2016) 6, 923–928 925 Figure 2: SEM micrographs of sintered samples: A1 a) 1100 °C, b) 1200 °C, A2 c) 1100 °C, d) 1200 °C, A6 e) 1100 °C, f) 1200 °C, A10 g) 1100 °C, h) 1200 °C Slika 2: SEM-posnetki sintranih vzorcev: A1 a) 1100 °C, b) 1200 °C, A2 c) 1100 °C, d) 1200 °C, A6 e) 1100 °C, f) 1200 °C, A10 g) 1100 °C, h) 1200 °C the A10 sample had much bigger grains in comparison with the A2 and A6 samples sintered at 1200 °C. The plot of resistivity versus Co content (moles) and the plots of log  versus 1000/T are given in Figures 3a and 3b for all the sintered samples. The plots of log  versus 1000/T exhibited a linear dependence in the range 25–85 °C, indicating semiconducting NTC thermistor characteristics. The activation energy, the sensitivity coefficient and the material constant can also be calcu- lated from this plot. The room-temperature electrical resistances, R25, of the A1, A2, A6 and A10 samples sin- tered at 1100 °C were 1487, 360, 167 and 107 , res- pectively. For the same sintering temperature, the room temperature electrical resistivity of the A1, A2, A6 and A10 samples were calculated as 7710, 1870, 890 and 590  cm, respectively. The relationship between the B25/85 constant of the samples and the increase in Co3O4 content is given in Figure 4. The activation energy and sensitivity coeffi- cient value of the samples is given in Table 4. With in- creasing Co content, the B25/85 constant and activation energy of the samples sintered at 1100 °C decreased from 3930 K to 3270 K and from 0.338 to 0.282 eV, res- pectively. A similar tendency was also seen in the A1, A2 and A6 samples sintered at 1200 °C. For the A10 sample, the B25/85 constant and activation energy values were found to be 3620 K and 0.312 eV, respectively. The sensitivity coefficient value of all samples sintered at 1100 °C decreased from -4.426 to -3.683 %/K. When the sintering temperature increased to 1200 °C, the sensi- tivity coefficient value of all samples decreased from -4.311 to -4.078 %/K. Table 4: The activation energy and sensitivity coefficient of A1, A2, A6 and A10 samples sintered at 1100 °C and 1200 °C for 5 h Tabela 4: Aktivacijska energija in koeficient ob~utljivosti A1, A2, A6 in A10 vzorcev, sintranih 5 ur na 1100 °C in 1200 °C Composition code Ea (eV) 25 (%/K) 1100 °C 1200 °C 1100 °C 1200 °C A1 0.338 0.330 –4.426 –4.311 A2 0.329 0.313 –4.301 –4.097 A6 0.303 0.306 –3.970 –4.007 A10 0.282 0.312 –3.683 –4.078 4 DISCUSSION The cubic spinel phase was found by XRD analysis in NiMn2O4 and Ni0.5Co0.8Mn1.7O4 samples sintered at 1100 °C for 5 h. No secondary phase was found in these samples. As it is well known from the binary phase dia- gram of Mn-Ni-O, the spinel phase can only form when the ratio of Ni/(Ni+Mn) is less than 0.35 at a calcination temperature of 900 °C.11 The diffraction peaks of Ni0.5Co0.8Mn1.7O4 samples shift to the higher 2 angles, indicating a decrease in the lattice parameter with the addition of Co3O4 due to the differences between the ionic radii of the Mn and Co ions. Wu et al.12 reported that the peak shift toward higher 2 angles with the in- creasing of Co content indicates lattice constriction when G. HARDAL, B. Y. PRICE: INFLUENCE OF NANO-SIZED COBALT OXIDE ADDITIONS ON THE STRUCTURAL ... 926 Materiali in tehnologije / Materials and technology 50 (2016) 6, 923–928 Figure 4: Effect of cobalt content on B25/85 value of A1, A2, A6 and A10 samples sintered at 1100 and 1200 °C Slika 4: Vpliv vsebnosti kobalta na vrednost B25/85 vzorcev A1, A2, A6 in A10, sintranih na 1100 °C in na 1200 °C Figure 3: a) The change of resistivity as a function of cobalt content, b) the relationship between log  and 1000/T (K–1) for A1, A2, A6 and A10 samples Slika 3: a) Sprememba upornosti v odvisnosti od vsebnosti kobalta, b) odvisnost med log  in 1000/T (K–1) pri vzorcih A1, A2, A6 in A10 Co substitutes Mn. It was also reported that the decrease in the lattice parameter with the addition of Co should be attributed to the fact that the ionic radius of Co2+ (0.072 nm) is smaller than that of Mn2+ (0.080 nm) for occupying the tetrahedral sites and/or Co3+ (0.068 nm) is smaller than Mn3+ (0.072 nm) for occupying the octa- hedral sites.12,13 As can be seen in Figure 1, we observed a significant broadening and a decrease of the diffraction peak intensities in the XRD pattern of the Ni0.5Co0.8Mn1.7O4 sample. This could be attributed to a decrease in the average crystallite size as given in Table 2 due to the nano-size of the Co3O4 starting powder. Savic et al. reported that the increase in the diffraction peak width and the decrease in the peak intensities in the XRD patterns are associated with a decreasing of the crystallite size and an increasing of the strain.14 Since the desired NTC thermistor properties strongly depend on the densification and grain size, we also inve- stigated the microstructure properties of these samples. The bulk density and grain size of the A1, A2, A6 and A10 samples sintered at 1100 °C were less than the samples sintered at 1200 °C. Smaller grains result in a large number of grain boundaries, which act as scattering centres for the flow of electrons and therefore higher electrical resistivity values were obtained when the sam- ples were sintered at 1100 °C.15 As expected, the in- creasing of the sintering temperature gave rise to an increase in the bulk density and the grain size of these samples, thus the room-temperature resistivity of the samples decreased. In addition, the cation distribution in the octahedral and tetrahedral sites changes with an increasing sintering temperature in the spinel ceramics. The ratio of Mn3+/Mn4+ in the octahedral sites increases with the increasing sintering temperature and also results in a decrease in the resistivity.16 The electrical resistivity of the samples decreased significantly with the increas- ing of the Co3O4 content. Muralidharan et al. observed that the resistivity and B-value decreased with the increasing Co content. Their observation is expected as the Co2+ and Co3+ ions can also occupy the octahedral sites and contribute to the electrical conductivity along with Mn3+/Mn4+ ion pairs in the octahedral sites. This gives rise to a decrease of the resistivity, B-value and temperature coefficient of resistance.2 This phenomenon is prominent for all samples sintered at 1100 °C, while the Co content was increasing in the samples. Similar trends were also observed for the A1, A2 and A6 com- positions when the samples were sintered at 1200 °C. When the sintering temperature was increased from 1100 to 1200 °C for the A10 sample, similar resistivity values were found, but the B-values and activation energy of samples were nearly constant. Moreover, the lattice para- meters were found to be 0.8365 nm and 0.8273 nm for the NiMn2O4 and Ni0.5Co0.8Mn1.7O4 samples, respectively. This may be due to the fact that the hopping distance of the charge carriers becomes easier with the decreasing lattice parameter, thus the resistivity value decreases.17 The sensitivity coefficient and the activation-energy values of all the samples were found in the range –4.426 to –3.683 %/K and 0.282 eV to 0.338 eV, respectively. It is well known that the desired sensitivity coefficient, 25, and the activation energy of the NTC thermistors are in the range –2.2 %/K to –5.5 %/K and 0.1–1.5 eV, respec- tively.18,19 5 CONCLUSION The influence of nano-sized cobalt oxide additions on the structural and electrical properties of nickel-man- ganite-based NTC thermistors was investigated. Our results in this work indicate that a wide range of elec- trical properties of nickel-manganite-based NTC ther- mistors can be obtained by the addition of nano-sized cobalt oxide. The particularly interesting finding in this study demonstrated that the Ni0.5Co1.1Mn1.4O sample sintered at 1200 °C for 5 h has a low electrical resistivity and a high B-constant. Acknowledgements This study is supported by TÜBÝTAK (The Scientific and Technical Research Council of Turkey), Project number 3001-114M860. We would like to thank TÜBÝTAK for its financial support. 6 REFERENCES 1 R. N. Jadhav, S. N. Mathad, V. 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