Advances in Production Engineering & Management Volume 12 | Number 2 | June 2017 | pp 139-150 https://doi.Org/10.14743/apem2017.2.246 ISSN 1854-6250 Journal home: apem-journal.org Original scientific paper A novel approach of applying copper nanoparticles in minimum quantity lubrication for milling of Ti-6Al-4V Songmei, Y.a,b\ Xuebo, H.ab, Guangyuan, Z.a,b, Amin, M.ab aBeihang University, School of Mechanical Engineering and Automation, Beijing, P.R. China bBeijing Engineering Technological Research Center of High-efficient & Green CNC Machining Process and Equipment, Beijing, P.R. China A B S T R A C T A R T I C L E I N F O Presently, nanoparticles are mixed into lubricants to enhance the lubricating and cooling properties. Some research works are available on minimum quantity lubrication (MQL) machining performance of nanofluids suspended with MoS2, Al2O3 and xGnP nanoparticles. However, the deficiency has been found in applying of metal particles like copper (Cu) nanoparticles. In this research, nanofluids have been prepared by mixing four types of nanoparticle (Cu, Graphite, MoS2 and Al2O3) into natural-77 vegetable oil with two concentrations (1 % and 2 %). Taguchi's orthogonal array has used for experimental design. The machining performance of nanofluids are evaluated with regard to the reduction in cutting force and surface roughness during MQL milling of Ti-6Al-4V alloys. Analysis of variance (ANOVA) has carried out to investigate the relative influence of machining parameters. From the analysis, Cu and Graphite nanoparticles have shown higher effects for reducing cutting force and surface roughness. The results of ANOVA have shown that the type and concentration of nanoparticles influence the cutting force significantly. The confirmation tests have carried out and found that copper-nanofluid reduced cutting force and surface roughness by 8.84 % and 14.74 %, respectively. Graphite-nanofluid reduced cutting force and surface roughness by 5.51 % and 21.96 %, respectively. © 2017 PEI, University of Maribor. All rights reserved. Keywords: Copper nanoparticles Minimum quantity lubrication (MQL) Cutting force Surface roughness Analysis of variance (ANOVA) *Corresponding author: yuansm@buaa.edu.cn (Songmei, Y.) Article history: Received 16 January 2017 Revised 7 May 2017 Accepted 12 May 2017 1. Introduction and literature review Traditional manufacturing transform gradually to green manufacturing in recent years. Eco-friendly machining technique such as MQL has been promoted for its better machinability at higher cutting speed compared with conventional flood cooling. Nevertheless, its capability to carry away the heat is limited [1-3]. With the development of nanoscience and nanotechnology, some researchers mixed nanoparticles into base fluid to improve the characters, such as thermal conductivity, specific heat, and heat transfer coefficient in the field of heat transfer and this approach may provide an alternative way to improve the cooling performance of MQL [4-6]. It is obvious that the heat conductivity coefficient of solid is much higher than that of liquid. The cooling performance may be increased by adding nano-sized solid particles into lubricant, without abrasion and clogging [7]. What's more, the ball bearing effect, protective film, mending effect and polishing effect of nanoparticles also will reduce the friction coefficient and enhance the surface quality [8]. Researchers had investigated the tribological properties or machining performance of some common nanoparticles include metallic particles (Cu, Bi), metallic oxide particles (Al2O3, CuO, TiO2) and nano-diamond (ND) etc [9-11]. Meanwhile, some solid materi- 139 Songmei, Xuebo, Guangyuan, Amin als such as molybdenum disulfide (MoS2), graphite and boron nitride also have been used for lubricant [12-14]. For instance, MoS2 and xGnP at nano scale have a multilayer structure, which make them effective to reduce the fiction on the chip-tool or tool-workpiece contact interface [13]. However, it's questionable and doubtful that MoS2 has a low dissociation temperature, approximately at 350°C, in oxidizing environments. Compared with MoS2, xGnP has not only a much higher dissociation temperature but also the high aspect ratio, these main advantages make a better lubricity when graphite is applied into MQL process [12]. Just like graphite, hexagonal Boron Nitride (hBN) has a layered structure where each layer is weakly bonded to adjacent layers. The higher dissociation temperature and the aspect ratio of diameter/thickness can be the main advantages of the platelet form of solid lubricant [14]. Besides the tribological properties, there are also some other selection standards when researchers select the types of nano-particle, such as the nontoxic properties [10]. The conductivity coefficient of copper is up to 401 W/(m-K), which is much higher than the base fluid. Therefore, the lubricant suspended with copper particles may reduce the temperature of cutting zone efficiently [15]. Besides, as a soft metal, the hardness of the tool and work-piece is harder than copper, so it won't scratch the machined surface. When the particles reach to the contact interfaces of cutting zone, they can shape easily, reduce the friction and even mend the surface. G. Liu et al. investigated the mending effect of copper nanoparticle added into lubricant oil [16]. They found that copper nanoparticles do display an excellent mending effect through the Pin-on-disk experiments and SEM observations. Yan J et al. explored the feasibility of four types of nanoparticles (MoS2, GF, Cu and CuO) in diamond turning of reaction-bonded SiC [17]. The results show that grease containing 10 % Cu nanoparticles produced the highest surface quality and the lowest tool wear. Researchers contributed the excellent lubrication to Cu's significantly high micro plasticity. These researches and findings make the possibility that nanofluid suspended with nano-scale copper particles can improve the MQL machining performance compared with pure lubricant, maybe even better than other types of nanoparticles. Based on the present work, however, there are only a few evaluation papers which focus on the different MQL machining performance of different types of nanoparticle, especially for metal (Cu) nanoparticles. So further research is needed. In this paper, an orthogonal experiment are designed to explore the performance of nano-enhanced lubricant with Cu nanoparticles, as well as other three types of nanoparticles with two concentrations. Meanwhile, the effects of machining parameters such as milling speed, depth of cut and feed rate are investigated. The design of experiments is performed using the Taguchi method. Optimal process parameters are obtained using the range analysis. Moreover, ANOVA is carried out to obtain the significance of parameters influencing on the cutting force (milling force) and surface roughness in the MQL milling of titanium alloy. After the optimization, the confirmation tests are conducted. 2 Experimental procedure 2.1 Workpiece and nano-enhanced lubriacant Titanium (Ti-6Al-4V) alloy was used as the workpiece material, with chemical composition of 6.5 %Al, 4.25 %V, 0.04 %Fe, 0.02 % C, 0.015 %N, 0.16 %O, 0.0018 %H, and the remaining amount is Ti. The nano-enhanced lubriacant (nanofluids) were prepared by adding four different types of nanoparticles with an average size of 40 nm to the natural-77 vegetable oil, followed by mechanical rabbling in order to suspend the particles homogeneously in the mixture. The four types of nanoparticles are MH-Cu, MH-Graphite, MH-MoS2 and MH-Al2O3, produced by Nanjing Emperor Nano Material CO.,Ltd (China). The natural-77 vegetable oil is the green lubricant, produced by iLC company (Italy). The concentration of each lubricant was 1 % or 2 %, measured by volume. A suspension stability experiment was performed before the machining process and the nanofluids have found stable in the machining process as desired. Fig. 1 shows the nanofluids used in MQL machining process. 140 Advances in Production Engineering & Management 12(2) 2017 A novel approach of applying copper nanoparticles in minimum quantity lubrication for milling of Ti-6Al-4V 2.2 Orthogonal experiment design The technique of defining and investigating all possible conditions in an experiment involving multiple factors is known as the design of experiments (DOE). The experimental tests are designed on the basis of Taguchi's orthogonal array L16 (44 X21), for four factors (types of nano-particle, milling speed, depth of cut and feed rate) with four levels (44) and one factor (concentration) with two levels (21) [18, 19]. Range analysis and ANOVA are performed to determine the order and relative influence of the machining parameters respectively, through the SPSS software. The factors and their levels setup for the experiments have shown in Table 1. 1% Cu 2% Cu 1%C 2% C 1% MoS2 2%MoS2 1% Al203 2% Al203 Fig. 1 Nanofluids used in machining process Table 1 Factors and levels setup for the experiment Factors Level-1 Level-2 Level-3 Level-4 (A) types of nanoparticle MH-Cu MH-Graphite MH-MoS2 MH-A12O3 (B) milling speed (m/s) 1 1.5 2 2.5 (C) depth of cut (mm) 0.2 0.4 0.6 0.8 (D) feed rate (mm/z) 0.025 0.05 0.075 0.1 (E) concentration 1% 2% - - 2.3 Experimental setup The vertical machining centre (VMC 0850B, Shenyang, China) was employed for the slot milling process. This machining centre has three-axis with a maximum rotational spindle speed of 6000 rpm. The milling tool fitted with two teeth inserts ACM300 and diameter of 16 mm have used for experiments. The experimental setup, machining spot and the MQL device are shown in Fig. 2. The MQL device was designed by Beihang University and its related parameters are shown in Table 2 [20, 21]. MQL nozzles Machine table Fig. 2 Experimental setup, machining spot and the MQL device Table 2 The parameters of MQL device Nano-enhanced lubricant flow rate Air pressure Distance from the nozzle tip to the cutting zone Nozzle elevation angle Nozzle direction in relation to feed direction Q = 24 mL/h p = 0.4 Mpa (4.0 bar) d = 20 mm a = 60° ß1 = 0° and ß2 = 120° Advances in Production Engineering & Management 12(2) 2017 141 Songmei, Xuebo, Guangyuan, Amin The cutting force measuring system (9257B, Kistler, Switzerland) fitted with high speed precision dynamometer, 5070A charge amplifier and Dyno Ware V2.41 have applied and the cutting forces have recorded in graphical signal. The signal of cutting force were analysed by Dyno Ware software. The resultant of force, F related to the force in X, Y, Z directions has been found from Eq. 1. The surface roughness (Sa) were measured by a 3D optical profiler (CCI MP, TAYLOR HOB-SON, England). This equipment is an advanced type of measurement interferometer (a noncon-tact 3D Profiler), which can measure polished or rough, curved, flat or stepped surfaces. The resultant of surface roughness (Sa) is the average of values got from three measurements. The orthogonal array and the experiment data have recorded in the Table 3. P = ^J +Fy2 + (1) Table 3 Orthogonal array and experimental data Exp Factors Experimental parameters Experimental results num A B C D E A B (m/s) C (mm) D (mm/z) E (%) F(N) Sa (|m) 1 1 1 1 1 1 Cu 1 0.2 0.025 1 175.49 0.359 2 1 2 2 2 1 Cu 1.5 0.4 0.05 1 251.55 0.422 3 1 3 3 3 2 Cu 2 0.6 0.075 2 376.17 0.464 4 1 4 4 4 2 Cu 2.5 0.8 0.1 2 444.18 0.519 5 2 1 2 3 2 Graphite 1 0.4 0.075 2 345.84 0.489 6 2 2 1 4 2 Graphite 1.5 0.2 0.1 2 251.84 0.452 7 2 3 4 1 1 Graphite 2 0.8 0.025 1 329.05 0.493 8 2 4 3 2 1 Graphite 2.5 0.6 0.05 1 320.80 0.310 9 3 1 3 4 1 MoS2 1 0.6 0.1 1 420.08 0.592 10 3 2 4 3 1 MoS2 1.5 0.8 0.075 1 421.13 0.538 11 3 3 1 2 2 MoS2 2 0.2 0.05 2 323.05 0.537 12 3 4 2 1 2 MoS2 2.5 0.4 0.025 2 336.99 0.482 13 4 1 4 2 2 A12O3 1 0.8 0.05 2 416.72 0.860 14 4 2 3 1 2 A12O3 1.5 0.6 0.075 2 301.23 0.358 15 4 3 2 4 1 A12O3 2 0.4 0.1 1 316.09 0.607 16 4 4 1 3 1 A12O3 2.5 0.2 0.075 1 237.90 0.353 3 Results and discussion 3.1 Milling force Fig. 3 indicates the influence on milling force of the factors at different levels. The 3D response surface plots in Fig. 4 have been drawn for all the levels of the five factors, by taking the two factors as variable at the same time. From the main effect plot in Fig. 3(a), the higher influence of MH-Cu, MH-Graphite and MH-Al2O3 particles have been found in reducing the milling force. The application of these three types of nanoparticles has shown reduced milling force more than 60 N as compared to MH-MoS2 particles. Moreover, the flat line between MH-Cu and MH-Graphite has indicated the similar effects on milling force (milling force of 310 N in both cases). Besides the types of nanoparticles, the concentration also remains a dominant factor in the milling process in Fig. 3(e). The illustration shows that the milling force don't always decrease with higher concentration. It has found that nanofluids with 1 % concentration decrease the milling force by 11.6 % as compared to the nanofluids with the concentration of 2 %. From the 3D response surface plot in Fig. 4(d), the smallest milling force has found that factor A (types of nanoparticle) with Cu and factor E (concentration) with 1 % for MQL milling process. From Fig. 3(b), the milling force found decreased up to 35 N with the increase of milling speed from 1 m/s to 1.5 m/s. However, the milling force found increased again when the milling speed increased to 2 m/s and 2.5 m/s. Finally, this force has reduced slightly in comparisons with the force recorded at 1 m/s. Regarding to this fact, some research contribute this phenom- 142 Advances in Production Engineering & Management 12(2) 2017 A novel approach of applying copper nanoparticles in minimum quantity lubrication for milling of Ti-6Al-4V enon to the synthetic and complex influence of cutting temperature and vibration in the milling process [22]. The milling force has found increased with the increase of the cutting depth and the feed rate as shown in Fig. 3(c) and (d), respectively. From Fig. 4(c), it has found that the smallest depth of cut and feed rate results the smallest milling force. Moreover, the difference of the tilt of the plate for each factor in Fig. 4(a), (b) and (c) also shows that the depth of cut has more influence on the milling force as compared to feed rate. level-l level-2 et Concentration Fig. 3 The milling force and related factors with different levels Range analysis for milling force The results of range analysis for milling force have recorded in Table 4. According to the R volume (155.700>72.3575> 63.4650>40.4910>33.0950), the influence order of five controllable factors on milling force has found as C^D^A^E^B. From the range analysis, factor C (depth of cut) has found with the maximum influence and factor B (milling speed) has found with the low- Advances in Production Engineering & Management 12(2) 2017 143 Songmei, Xuebo, Guangyuan, Amin est influence on the force. The tilt of the plot for milling speed and depth of cut (shown in Fig. 4(a), (b) and (c)) indicate the similar results. From the range analysis in Table 4, the optimal cutting parameters for F were determined as A1B2C1D1E1. Considering the little difference between level 1 (MH-Cu) and level 2 (MH-Graphite) of the type of nanoparticles (factor A), just 0.035, the optimal cutting parameters could also be A2B2C1D1E1. ANOVA for milling force The ANOVA has carried out to analyse the effects of types and concentrations of nanoparticle, milling speed, depth of cut and feed rate on the milling force. The results of this analysis have recorded in Table 5. Table 4 Results of range analysis for milling force factor\level Level 1 Level 2 Level 3 Level 4 R A 311.8475 311.8825 375.3125 317.9850 63.4650 B 339.5325 306.4375 336.0900 334.9675 33.0950 C 247.0700 312.6175 354.5700 402.7700 155.700 D 285.6900 328.0300 345.2600 358.0475 72.3575 E 309.0110 349.5030 -- -- 40.4910 Table 5 Results of ANOVA for milling force Variation of source Sum of squares(SS) Degree of freedom(DOF) Mean of squares(MS) F ratio Significance A 11412.524 3 3804.175 55.99 significant B 2822.461 3 940.820 13.85 non-significant C 52305.940 3 17435.313 256.60 highly significant D 11938.312 3 2186.055 32.17 significant E 6558.165 1 6558.165 96.52 significant Error(e) 135.895 2 67.948 Total 85173.297 15 Fig. 4 The 3D response surface plot on the milling force 144 Advances in Production Engineering & Management 12(2) 2017 A novel approach of applying copper nanoparticles in minimum quantity lubrication for milling of Ti-6Al-4V The data of F Distribution Table as follows: F0.05(3,2) —19.2, F005 (1,2) = 18.5 , Fo.oi(3,2) = 99.2, F0.01(1,2) = 98.5. The statistical significance of each factor for the milling force are gained by comparing the data with the F ratio in Table 5 as follows: FA = 55.99 > Fo.os = 19.2 , Fb = 13.85 F0.05 >F0.0i = 99.2 , FD = 32.17 > Fq.o5 = 19.2,Fe = 96.52 >F005 = 18.5. From the ANOVA analysis, we can conclude that the depth of cut has a highly significant influence on the milling force, while the types of nanoparti-cle, the concentration and the feed rate significantly influence the milling force. The milling speed has shown non-significant influence as compared to the other factors on the force. 3.2 Surface roughness Fig. 5 has shown the influence of factors on surface roughness with different levels. The 3D response surface plots have shown in Fig. 6. From the main effect plot in the Fig. 5(a), (e) and 3D response surface plot in Fig. 6(d), it has been found that the types of nanoparticles (factor A) and the concentration (factor E) have a remarkable influence on the surface roughness. The little difference has been found for MH-Cu and MH-Graphite with the value of Sa=0.44 |j.m. This value is lower than the value of Sa=0.54 ^m that is found by adding MH-MoS2 and MH-Al2O3. With the increase of concentration from 1 % to 2 %, Sa found increased correspondingly by 13.2 %. The surface roughness has found change within the scope of 0.3-0.6 |j.m for all the experiment. level-2 level-3 a) Typ» of Nan apartide ltvel-2 levtl-3 b) Milling Speed e) Concentration Fig. 5 The surface roughness and related factors with different levels Advances in Production Engineering & Management 12(2) 2017 145 Songmei, Xuebo, Guangyuan, Amin From the 3D response surface plot shown in Fig. 6(a), (b) and (c), the surface roughness has found increased with the increase of depth of cut and feed rate. With the increase of milling speed from 1 m/s to 2.5 m/s, the surface roughness has observed to decrease. But it may not be monotone seen from the main effect plot in Fig. 5(b), (c) and (d). The difference between the tilt of the plot for milling speed, depth of cut are not greater and is slightly higher than the feed rate. From Fig. 6, it has found that the combination of the milling speed set at level 4, depth of cut set at level 1 and feed rate set at level 1, the best surface quality (the smallest surface roughness) can be achieved. Range analysis for surface roughness The results of range analysis for surface roughness have reported in Table 6. According to the R volume (0.17762>0.15896> 0.11915> 0.10822> 0.06081), the influence order of five controllable factors on surface roughness has found as C^B^D^A^E. From the range analysis, it can be found that the depth of cut has the highest influence on Sa, the types and concentration of nano-particle don't influence the roughness much. The result is different from some other research which indicate that the feed rate rank first in the influence order [23]. We may contribute this phenomenon to the influence of nanoparticles or the unreasonable choice of depth of cut, which cause excess vibration in the machining process. From Table 6, the optimal cutting parameters for surface roughness have been found as A2B4C1D1E1. Considering the little difference between level 1 and level 2 of the type of nano-particles (factor A), just 0.00493, the optimal cutting parameters could also be A1B4C1D1E1. ANOVA for surface roughness In this section, the ANOVA has carried out to analyse the effects of types and concentrations of nanoparticle, milling speed, depth of cut and feed rate on the surface roughness. The results of this analysis have tabulated in Table 7. Fig. 6 The 3D response surface plot on the surface roughness 146 Advances in Production Engineering & Management 12(2) 2017 A novel approach of applying copper nanoparticles in minimum quantity lubrication for milling of Ti-6Al-4V Table 6 Results of range analysis for surface roughness factor\level Level 1 Level 2 Level 3 Level 4 R A 0.44105 0.43612 0.53729 0.54434 0.10822 B 0.57499 0.44254 0.52525 0.41603 0.15896 C 0.42499 0.50004 0.43116 0.60261 0.17762 D 0.42316 0.53233 0.46100 0.54231 0.11915 E 0.45930 0.52011 -- -- 0.06081 Table 7 Results of ANOVA for surface roughness Variation of source Sum of squares(SS) Degree of freedom(DOF) Mean of squares(MS) F ratio significance A 0.04195 3 0.01398 1.753 non-significant B 0.06476 3 0.02159 2.706 non-significant C 0.08188 3 0.02729 3.421 non-significant D 0.03935 3 0.01312 1.644 non-significant E 0.01479 1 0.01479 1.854 non-significant Error(e) 0.01596 2 0.00798 Total 0.25868 15 The data of F Distribution Table follows as:F0.05(3,2) = 19.2, F005(1,2) = 18.5. The statistical significance of each factor for surface roughness is obtained by comparing the data with the F ratio in Table 7 as follows:FA = 1.753 < F0.05 = 19.2, FB = 2.706 < F0.05 = 19.2, Fc = 3.421 < F005 = 19.2, Fd = 1.644 < F005 = 19.2, FE = 1.854 < F0.05 = 19.2. From the ANOVA, it has found obviously that the types of nanoparticles, milling speed, depth of cut, feed rate and the concentration have non-significant influence on the surface roughness. For the Mean of squares(MS) of factor A and D and E is smaller than the double of error, it's better to classify them into the error, the results of ANOVA analysis after the adjustment is shown in Table 8. We can get the following data from F Distribution Table: F005(3,9) = 3.86. By comparing the data with the F ratio in:FB = 2.706 < F0.0S = 3.86, Fc = 3.421 < F0.0S = 3.86, we can get the same conclusions that the five factors have non-significant influence on the surface roughness. Previous researchers claimed the similar results about effect of cutting parameters on the surface roughness [24]. Table 8 Results of ANOVA for surface roughness after the adjustment Variation of source Sum of squares(SS) Degree of freedom(DOF) Mean of squares(MS) F ratio significance B C Error(e) Total 0.06476 0.08188 0.11205 0.25868 3 3 9 15 0.02159 0.02729 0.01245 2.706 3.421 non-significant non-significant 4. Confirmation tests In order to confirm the accuracy of the optimal parameters got by the orthogonal experiments, the confirmation tests are arranged. The confidence interval (CI) is employed to verify the quality characteristics of the confirmation experiment. The confidence interval for the predicted optimal values is calculated using Eq. 2, Eq. 3 and Eq. 4 [18, 19, 25]: C. I. = X0 + Fa(fi.f2) VB M nP (2) Advances in Production Engineering & Management 12(2) 2017 147 Songmei, Xuebo, Guangyuan, Amin n-¿=1 n 1+Zf=1 ÖOF (3) (4) Where Fa(f1,f2) = variance ratio for DOF f1 and f2 at the level of significance a. The confidence level is (1 — a). ft = DOF of mean (which always equals 1), f2 = DOF of error term, Ve = variance of error term, ne = number of equivalent replications, n = number of the orthogonal experiments (n = 16), k = level number of each factor (k = 4 or 2). The optimal parameter is A1B2C1D1E1 for milling force and A2B4C1D1E1 for surface roughness. The 95 % and 99 % confidence interval for the milling force are C. I. = 143.016 ± 33.165 and C. I. = 143.016 ± 76.526, respectively. The 95 % and 99 % confidence interval for the surface roughness are C. I. = 0.2008 ± 0.1670 and C. I. = 0.2008 ± 0.2403, respectively. Moreover, the feasibility of nano-MQL is determined compared with the performance of MQL. If there are no nanoparticles in the lubricant, the parameters are defined as A0BxCxDxE0. The experimental setup and the results have shown in the Table 9. 3D view of the surface of an experiment has shown in Fig.7. Table 9 Experimental setup of confirmation tests Condition Parameters Results F(N) Sa (|m) MQL A0B2C1D1E0 128.05 - A0B4C1D1E0 - 0.346 A1B2C1D1E1 116.73 - Nano-enhanced MQL A1B4C1D1E1 A2B2C1D1E1 121.0 0.295 A2B4C1D1E1 - 0.270 It's seen that nano-copper has the best machining performance with regard to cutting force and nano-Graphite has the best machining performance with regard to surface roughness in the experimnt. Compared with MQL machining, nanofluid suspended with nano-copper can reduce the cutting force and surface roughness by 8.84 % and 14.74 %, respectively. Nanofluid suspended with nano-Graphite can reduce the cutting force and surface roughness by 5.51 % and 21.96 %, respectively. Compared with MQL machining, nano-enhanced MQL got better machining performance both on cutting force and surface roughness. Besides, the results of the confirmation tests all located in the range of 95 % and 99 % CI, which indicated that the optimal combination of the parameters are effectively. Fig. 7 3D view of the surface of an experiment 148 Advances in Production Engineering & Management 12(2) 2017 A novel approach of applying copper nanoparticles in minimum quantity lubrication for milling of Ti-6Al-4V 5. Conclusion In this paper, Cu nanoparticles, as well as other three types of nanoparticles were applied into the research and the optimal of cutting parameters in nano-enhanced MQL milling Ti-6Al-4V to improve machining performance were investigated. The conclusions have been drawn as follows: • Nanoparticles of copper and graphite have a distinct and similar effect on reducing the cutting force and the surface roughness. The types of nanoparticles play a more important role than the concentration for better machining performance. What's more, higher concentrations didn't lead to better machining performance. • It can be seen from the range analysis that the types and the concentration of the nanoparticles have much more influence than the milling speed on the cutting force. But the contrary is the case for surface roughness. And obviously, depth of cut always play a key role both on the cutting force and surface roughness. • From the ANOVA analysis, we can conclude that depth of cut has a highly significant influence on the milling force, the types of nanoparticles, the concentration and the feed rate influence the cutting force significantly. The milling speed doesn't have much effect on the force. 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