492 Acta Chim. Slov. 2007, 54, 492–502 Scientific paper Effect of the Nature of the Counterions of N-alkyl Quaternary Ammonium Salts on Inhibition of the Corrosion Process† Regina Fuchs-Godec* Fakulteta za kemijo in kemijsko tehnologijo Maribor, Smetanova 17, Maribor, Slovenija, Tel: 02-2294-443, Fax: 02-2527-774 * Corresponding author: E-mail: fuchs@uni-mb.si Received: 29-05-2007 †Dedicated to Prof. Dr. Jo`e [kerjanc on the occasion of his 70th birthday Abstract Electrochemical measurements were performed to investigate the effectiveness of cationic surfactants of the N-alkyl quaternary ammonium salt type with different counterions and different chain lengths, as corrosion inhibitors for ferrit-ic stainless steel type X4Cr13 in 2 M H2SO4 solution. Two of them were single-chained surfactants and the other two were composed of three C8 alkyl-chains. The chosen cationic surfactants were myristyltrimethylammonium chloride (MTACl), myristyltrimethylammonium bromide (MTABr), trioctylmethylammonium chloride (TOMACl and trioctyl-methylammonium bromide (TOMABr). Potentiodynamic polarisation measurements showed that these surfactants hinder both anodic and cathodic processes, i.e. they act as mixed-type inhibitors. It was found that the adsorption of the n-alkyl ammonium ion in 2 M H2SO4 solution is in accordance with the Langmuir adsorption isotherm. Plots of log [8/(1–8)] vs. log cinch yielded straight lines with a slope which drastically changed at the CMC values of used surfactants. The plot of log 8 vs. log cinh confirms šthe four-region’ reverse orientation model of adsorption, suggested by Somasundaran and Fuerstenau. In region IV, where the formation of a multilayer is in progress, it is supposed that two different multilayers formed on metal surface in the case of TOMABr and MTABr. The influence of added -CH2 groups (chain length) on the inhibition efficiency is greater than the influence of different counterions. Keywords: Cationic surfactants, corrosion inhibitors, counterions, sulphuric acid, critical micelle concentration 1. Introduction The cost of corrosion has been reported to be of the order of 1 to 5% of the GNP for many countries. Corrosion never stops, but its scope and severity can be lessened. Therefore, inhibition of corrosion is clearly very important. In that sense, use of surfactants as inhibitors is one of the best-known methods of corrosion protection, especially against corrosion in the acid pickling bath.1,2 Surfactants, when used as inhibitors, act through a process of surface adsorption. Adsorption of surfactant on solid surfaces can modify the surface charge, and also the hydrophobic and other key properties of the solid surface that influence interfacial processes. In general adsorption is governed by different types of forces, such as covalent bonding, electrostatic attraction, hydrogen bonding, etc.3 The adsorption of surfactants at the solid-liquid interface is strongly influenced by a number of factors: i) the nature of the structural groups on the solid surface, for example, whether the surface contains charged sites, and the nature of the atoms of which these sites or groups are constituted; ii) the molecular structure of the surfactant being adsorbed (ionic or non-ionic), the length of the hydropho-bic group and also whether it is straight-chain or branched, aliphatic or aromatic; and iii) the environment of the aqueous phase; that is its pH, electrolyte content, the presence of additives and the temperature. Altogether these factors determine the mechanism by which adsorptions occurs, and the efficiency and effectiveness of ad-sorption.4 The most accepted form of adsorption of inhibitors at metal/ solution interfaces is the formation of electrostatic (physisorption) or covalent bonding (chemisorp-tion) between the metal surface atoms and the attractive charged parts of the adsorbents (surfactants). Several stu- Fuchs-Godec: Effect of the Nature of the Counterions of N-alkyl Quaternary Ammonium Salts ... Acta Chim. Slov. 2007, 54, 492–502 493 dies suggested that most organic inhibitors are adsorbed on the metal surface by displacing water molecules from the surface and forming a compact barrier film.5 The ability of a surfactant molecule to adsorb is generally directly related to its ability to aggregate and to form micelles. Consequently, the critical micelle concentration (CMC) is a key indicator in determining the effectiveness of a surfactant as a corrosion inhibitor. Below the CMC, individual surfactant molecules or monomers tend to adsorb on exposed interfaces, so interfacial aggregation reduces surface tension and is related to corrosion inhibition. Above the CMC, the surface becomes covered with more than one monolayer. Thus any additional surfactant added to the solution above the CMC will lead to the formation of micelles or multiple adsorbed layers on the surface. Consequently, the surface tension, and also the corrosion current density, are not altered significantly above the CMC. Therefore, an efficient surfactant inhibitor is the one that aggregates or adsorbs at low concentrations. Generally, the lower the CMC (critical micelle concentration) the surfactant has, the greater is its tendency to adsorb at the solid surface.6–13 The CMC is a physical property of a surfactant that is influenced by a number of factors dependeing on the nature of the surfactant and the aqueous environment. The ionic strength of the solution is one of these factors, being responsible for the shift of the CMC value with respect to its primary value in pure water.14–16 Among other properties which depend on the nature of the surfactant and also have an effect on the CMC value, is the length of the alkyl chain, and the nature of the counterions in the case when ionic surfactants are used.11, 22–24 In this investigation we studied the effectiveness of cationic surfactants of the N-alkyl quaternary ammonium salt type with different counterions and different chain lengths as corrosion inhibitors of ferritic stainless steel type X4Cr13 in 2 M H2SO4 solution. Two of them were single-chained surfactants and the other two were composed of three C8 alkyl-chains. The chosen cationic surfactants were myristyltrimethylammonium chloride (MTACl), myristyltrimethylammonium bromide (MTABr), trioctyl-methylammonium chloride (TOMACl) and trioctyl-methylammonium bromide (TOMABr). 2. Experimental Electrochemical experiments were performed in a conventional three-electrode configuration. All the potentials were measured against a saturated calomel electrode (SCE) and the counter electrode was made from Pt. In all experiments electrochemical polarization was started 30 min after the working electrode was immersed in solution, to allow stabilization of the stationary potential. Before each measurement, the sample was cathodically polarized at –1.0 V (SCE) for 10 min and then allowed to reach a stable open-circuit potential which was attained in about Figs. 1: Variation of surface tension with the concentration of MTACl, MTABr, TOMACl in TOMABr in 2.0 M H2SO4 at 25 °C. Fuchs-Godec: Effect of the Nature of the Counterions of N-alkyl Quaternary Ammonium Salts ... 494 Acta Chim. Slov. 2007, 54, 492–502 30 min. The potentiodynamic current potential curves were recorded by automatically changing the electrode potential from –0.7 V to 0.9 V (SCE) at a scanning rate of 2 mV s–1. All the experiments were performed at a temperature of (25 °C ±1) °C in non-deaerated solutions. A SOLATRON 1287 Electrochemical Interface was used to apply and control the potential. The data were collected using CorrWare and interpreted with CorrView software. The software was developed by Scribner Associates, Inc. The working electrode was ferritic stainless steel of type X4Cr13. The test specimens were fixed in a PTFE holder, and the geometric area of the electrode exposed to electrolyte was 0.785 cm2. The metal surface was hand polished successively with emery papers of grade 400, 600, 800, 1000 and 1200. Next, the specimen was fine polished with diamond paste to obtain a mirror finish surface. After polishing, the working electrode was washed with ethanol, rinsed several times with distilled water and finally dried with hot air. The chosen cationic surfactants were Fluka products of pure quality (>97%) and used without further purification. Table 1 lists the structural formula together with its molecular weight. Table 1: Basic characteristics of the surfactants used in this study. Surfactant Structural formula Molecular weight MTACl CH3(CH2)13N(Cl)(CH3)3 291.95 MTABr CH3(CH2)13N(Br)(CH3)3 336.41 TOMACl [CH3(CH2)6CH2]3N(Cl)CH3 404.17 TOMABr [CH3(CH2)6CH2]3N(Br)CH3 448.62 All solutions were prepared using water obtained from a Millipore Super-Q system. The surface tension of the surfactant solutions containing 2 mol L–1 H2SO4 was measured with a Krüss-K12 processor tensiometer with a plate at 25 °C. The surface tension was measured until the equilibrium value was reached (Figs.1a-c). The values obtained for the CMC of the n-alkyl quaternary ammonium salts in 2.0 M H2SO4 were (4.0 ± 0.8 × 10–5) M for MTABr, (4.7 ± 0.3 × 10–5) M for MTACl, (2.2 ± 0.2 × 10–5 ) M25 for TOMABr and (2.6 ± 0.2 × 10–5) M for TOMACl25 (Figs. 1) 3. Results and Discussion The effect of single-chained surfactants and surfactants composed of three C8 alkyl-chains on the current-potential characteristics as given by the polarisation curves for ferritic stainless steel type X4Cr13 in 2 M H2SO4 is presented in Figs. 2 and 3. A noticeable decrease of the anodic current peak, and also an appreciable lowering of the cathodic current may be observed from these figures. This result suggests that addition of the se- Figs. 2: Potentiodynamic polarisation curves (2 mVs–1) for stainless steel X4Cr13 in 2.0 M H2SO4 at various concentrations of (a) MTACl, (b) MTABr, (c)TOMACl and (d) TOMABr at 25 °C. Fuchs-Godec: Effect of the Nature of the Counterions of N-alkyl Quaternary Ammonium Salts ... Acta Chim. Slov. 2007, 54, 492–502 495 Table 2: Kinetic parameters for corrosion of stainless steel X4Cr13 obtained from potentiodynamic polarisation curves in 2.0 M H2SO4 at various concentrations of MTACl, MTABr, TOMACl and TOMABr at 25 °C. 2.0 M H2SO4 + i orr' E/ corr Rp / QJ 0 icorr ?Rp eQ, x M MTAC1 (Acm–2) (V vs. NKE) (Qcm–2) (Ccm–2) 0.0 9.96 × 10–4 -0.461 15.6 2.121 1.00 × 10–5 8.01 × 10–4 -0.449 19.77 1.477 0.196 0.211 0.303 2.00 × 10–5 7.62 × 10–4 -0.447 20.68 1.420 0.235 0.246 0.330 3.00 × 10–5 7.37 × 10–4 -0.441 20.98 1.415 0.260 0.256 0.333 5.00 x 10"5 6.96 x IO"4 -0.445 22.39 1.403 0.301 0.303 0.338 7.00 × 10–5 5.45 × 10–4 -0.444 31.42 1.090 0.453 0.503 0.485 1.00 × 10–4 3.70 × 10–4 -0.443 45.00 0.996 0.628 0.650 0.530 2.50 × 10–4 1.68 × 10–4 -0.437 102.07 0.846 0.831 0.847 0.601 5.00 × 10–4 1.41 × 10–4 -0.424 122.50 0.806 0.858 0.872 0.620 1.00 × 10–3 9.74 × 10–5 -0.418 153.44 0.694 0.902 0.898 0.672 2.0 M H2SO4 + i corr' E/ corr Rp / QJ