Strojniški vestnik - Journal of Mechanical Engineering 62(2016)10, 603-613 © 2016 Journal of Mechanical Engineering. All rights reserved. D0l:10.5545/sv-jme.2015.3170 Original Scientific Paper Received for review: 2015-11-02 Received revised form: 2016-04-28 Accepted for publication: 2016-05-19 A Numerical Analysis of Fluid Flow and Heat Transfer Characteristics of ZnO-Ethylene Glycol Nanofluid in Rectangular Microchannels Cuneyt Uysal* - Kamil Arslan - Huseyin Kurt Karabuk University, Mechanical Engineering Department, Turkey The fluid flow and heat transfer characteristics of ZnO-Ethylene glycol (EG) nanofluid through rectangular microchannels having different aspect ratios (a is 1 to 2) are numerically investigated. The different nanoparticle volume percentages (q> is 1 % to 4 %) of ZnO-EG nanofluid are used. The flow is considered under single-phase, three-dimensional, steady-state, incompressible, thermally developing, laminar flow conditions. As a result, the microchannel with an aspect ratio value of 1 has the highest convection heat transfer coefficient and the lowest pressure drop. It is also observed that the convection heat transfer coefficient and pressure drop increases with an increase in nanoparticle volume fraction value of nanofluid. However, the Nusselt number decreases with increasing nanoparticle volume fraction, while the Darcy friction factor is not affected. Keywords: convection heat transfer, pressure drop, rectangular microchannel, ZnO-EG nanofluid Highlights • ZnO-EG nanofluid flow and convective heat transfer characteristics through rectangular microchannels are numerically investigated. • Thermal and hydrodynamic performances of rectangular microchannels are performed for different aspect ratios. • Results showed that the thermal and hydrodynamic performances decrease with an increase in the aspect ratio of the rectangular microchannel. • The Nusselt number decreases with increase in nanoparticle volume fraction of ZnO-EG nanofluid, while the Darcy friction factor is not affected. 0 INTRODUCTION Nanofluids are prepared with the addition of nano-sized metallic or non-metallic particles to conventional working fluids to enhance their heat transfer ability. The term "nanofluid" was introduced by Choi [1] in 1995. In recent decades, the use of nanofluids as a heat transfer fluid in microchannel applications which are used in electronic device cooling has been investigated. Azizi et al. [2] investigated the thermal performance of Cu-water nanofluid through a rectangular microchannel assembled into a cylindrical geometry. The Nusselt number is enhanced up to 23 % for 0.3 wt % nanoparticle addition. Rimbault et al. [3] reported that the CuO-water nanofluid flow through rectangular microchannels has the higher pressure drop by 70 % with a 4.5 % nanoparticle addition. However, the ratio of the amount of heat transferred to the pumping power required decreases with an increase in nanoparticle volume fraction. Kalteh [4] has compared different nanofluids which are a combination of nine different nanoparticle and three different base fluids. The highest and the lowest heat transfer coefficients were obtained for diamond-water and SiO2-water nanofluid, respectively. However, the obtained pressure drop values for all nanofluid type in same base fluid were almost equal. Halelfadl et al. [5] have investigated fluid flow and heat transfer characteristics of CNT-water nanofluid through the rectangular microchannel. It was found that the nanofluid use reduces the total thermal resistance. Zhang et al. [6] have studied the fluid flow and heat transfer characteristics of Al2O3-water nanofluid through circular microchannels. The Nusselt number increased with increase in nanoparticle volume fraction and the Reynolds number. The maximum heat transfer enhancement was reported to be 10.6 %, while the Darcy friction factor increased by 7.9 %. Nebbati and Kadja [7] found that yAl2O3-water nanofluid use in microchannels increased the local Nusselt number and decreased the bottom surface temperature and shear stress on the wall. Mohammed et al. [8] numerically studied the fluid flow and heat transfer characteristics of Al2O3-water nanofluid having different nanoparticle volume fractions through a rectangular microchannel. It was found that the heat transfer coefficient and wall shear stresses increase with increasing nanoparticle volume fraction, while thermal resistance decreases. Mohammed et al. [9] numerically compared the nanofluids prepared with the addition of Al2O3, Ag, *Corr. Author's Address: Mechanical Engineering Department, Faculty of Engineering, Karabuk University, 78050, Karabuk, Turkey, cuneytuysal@karabuk.edu.tr 603 Strojniski vestnik - Journal of Mechanical Engineering 62(2016)10, 603-613 CuO, diamond, SiO2 and TiO2 to water. The highest and the lowest heat transfer coefficients were obtained for the diamond-water and the Al2O3-water nanofluids, respectively. Moreover, the highest and the lowest pressure drops were obtained for SiO2-water and Ag-water nanofluids, respectively. Salman et al. [10] compared the thermal performances of Al2O3-water and SiO2-water nanofluid flows through microtubes, numerically and experimentally. They found that SiO2-water nanofluid has the highest Nusselt number value and followed by Al2O3-water nanofluid and pure water, respectively. Mohammed et al. [11] numerically compared the thermal performances of Al2O3-water, Ag-water, SiO2-water and TiO2-water nanofluids through a square microchannel heat exchanger. The highest heat transfer coefficient was obtained for Al2O3-water nanofluid. Moreover, the lowest pressure drop was obtained for Ag-water nanofluid. The thermophysical properties of working fluid are critical parameters of the thermal performance of working fluid, because the thermal performance parameters such as heat transfer rate, thermal diffusion, the Prandtl number, and the Reynolds number are related to thermophysical properties of working fluid. Therefore, the definition of thermophysical properties of nanofluids is a critical topic in the investigation of the thermal performance of nanofluids. Vajjha and Das [12] proposed a correlation to calculate the specific heat of nanofluids. In their study, Al2O3-EG/ water (60:40), ZnO-EG/water (60:40), SiO2-EG/water (60:40) nanofluids were used. They reported that the nanoparticle addition to base fluid decreased the specific heat of base fluid. Satti et al. [13] measured the specific heat of five different nanofluids containing Al2O3, ZnO, CuO, TiO2, and SiO2 nanoparticles dispersed in a base fluid of 60 % propylene glycol and 40% water by mass. It was found that the specific heat decreases with increase in nanoparticle volume fraction. At 243 K, specific heats of ZnO-PG/water (60:40) nanofluids for 0.5 % and 4.0 % nanoparticle addition reduce by about 28 % and 32 %, respectively. Esfe and Saedodin [14] and [15] proposed correlations to determine the thermal conductivity and viscosity of ZnO-EG nanofluids. Yu et al. [16] found that in low volume concentrations of ZnO-EG nanofluid showed Newtonian behavior, while at higher volume concentrations it showed shear-thinning behavior. Prajapati et al. [17] reported that the heat transfer coefficient increases with an increase in nanoparticle volume fraction of the ZnO-water nanofluid. Salman et al. [18] found that the highest Nusselt number was obtained for SiO2-EG nanofluid, followed by ZnO-EG, CuO-EG, Al2O3-EG and pure EG. EG and EG/water mixtures are used in car engines, heating systems, and solar heating installations as heat transfer fluids in cold regions. Nanofluid-based EG and EG/water mixtures can be used as alternative heat transfer fluids in these fields. Therefore, the fluid flow and heat transfer characteristics of nanofluid-based EG should clearly be investigated. From the above literature survey, it was clearly seen that the studies performed on the fluid flow and heat transfer characteristics of ZnO-EG nanofluid in microchannels are limited. In this study, the fluid flow and heat transfer characteristics of ZnO-EG nanofluid for different nanoparticle volume fractions through rectangular microchannels having different aspect ratios were numerically investigated under laminar flow conditions to investigate the use of ZnO-EG nanofluid as a heat transfer fluid in electronic device cooling and the importance of geometric configuration. The dimensionless temperatures, convective heat transfer coefficient, the Nusselt number, pressure drop, the Darcy friction factor values for ZnO-EG nanofluid were determined. 1 NUMERICAL PROCEDURE 1.1 Model Description The system is considered to be a microchannel attached over a hot surface to dissipate heat generated by any electronic device (e.g. computer chips). The bottom wall of the microchannel is exposed to heat generated by the electronic device. The schematic diagram of the rectangular microchannel is illustrated in Fig. 1. Six different aspect ratios between a is 1 and 2 are defined. The hydraulic diameter and length of the microchannel for each aspect ratio values of the microchannel are assumed 150 ^m and 5 cm, respectively. The other geometric parameters are defined by using the following equation, D _ 4A _ 2HW h _ P ~(H + W) (1) where Dh, H and W are the hydraulic diameter, height and weight of microchannel, respectively. Fig. 1. The schematic diagram of microchannel 604 Uysal, C. - Arslan, K. - Kurt, H. Strojniški vestnik - Journal of Mechanical Engineering 62(2016)10, 603-613 The obtained results for other geometric parameters belonging to the rectangular microchannel are shown in Table 1. Table 1. The geometric dimensions of microchannels a (H/W) H [um] W [um] 1.0 150 150 1.2 165 137.5 1.4 180 128.57 1.6 195 121.875 1.8 210 116.67 2.0 225 112.5 Z-momentum equation: u dW+v dW+W dX dY rdW dZ dp dZ Re d W d W d W —^ + —r + —r dX dY2 dZ2 Energy equation: .ee u^+V e W dX dY dZ 1 ( d2e d2e d2e ^ Re • Pr dX dY2 dZ2 (5) (6) 1.2 Governing Equations Fluid flow containing infinitesimal solid particles with diameters less than 100 nm can be modeled as single-phase flow [19]. Therefore, the ZnO-EG nanofluid flow is modelled as single-phase flow in this study. The following assumptions are also adopted for this study: (i) both heat transfer and fluid flow in microchannel are in three dimensional and steady-state; (ii) nanofluid flow is incompressible and laminar; (iii) the physical properties of nanofluid, such as density, specific heat, thermal conductivity are temperature independent; and (iv) the buoyancy effect, viscous dissipation and radiation heat transfer are negligible. The governing equations for the singlephase model can be written as follows under the abovementioned assumptions: Continuity equation: dU dV dW n -+ — +-= 0, dX dY dZ (2) X-momentum equation: u dU+v dU+, dX dY rdU dZ _-dP_ _ dX Rev Y-momentum equation: d U d U d U —t + —T + —T dX2 dY2 dZ2 (3) dV dV dV \ U^L- + v^L + w— | = dX dY dZ dp J_ dY Re rd2V d V d V . —7 + —7 + —7 I, (4) dX2 dY2 dZ2 1 where X, Y, and Z are dimensionless distances; U, V, and W are the dimensionless velocity components; Re is the Reynolds number; Pr is the Prandtl number; P is the dimensionless pressure and 6 is the dimensionless temperature. The dimensionless parameters in the above equations can be expressed as follows: (7) (8) (9) x -, Y =A z = z = D D Dh , u , V v w =-, W = ' U in : Uin Uin Re = PU D v ' Pr k P = 0 = AP pun ' T - Tin T - T (10) (11) (12) where u, v, w are the velocity components in x, y and z coordinates; p is the density; ^ is the viscosity; CP is the specific heat; k is the thermal conductivity; AP is the pressure drop; Uin is the inlet velocity; Tw and Tin are the wall and inlet temperature, respectively. To solve the governing equations, boundary conditions are required. The inlet velocity is obtained by considering the Reynolds numbers. The no-slip condition is imposed at the walls of the microchannel. The fixed heat flux is applied at the bottom surface of the microchannel, and the heat is transferred from the bottom wall to the nanofluid. The side and top surfaces of the microchannel are assumed to be insulated. The pressure outlet boundary condition is used at the outlet of the microchannel. The boundary conditions used in this study are given below in detail: A Numerical Analysis of Fluid Flow and Heat Transfer Characteristics of ZnO-Ethylene Glycol Nanofluid in Rectangular Microchannels 605 Strojniski vestnik - Journal of Mechanical Engineering 62(2016)10, 603-613 at the inlet: U = 1, 9 = 1, at the outlet: P = Pout = 0, at the solid-fluid interfaces: u=-k™=-KdL dn dn dQ, at the bottom surface: qw = -ks —1, dn at the side and top surfaces: qw = 0. 1.3 Thermophysical Properties The governing equations include some thermophysical properties belonging to working fluid. To solve the governing equations, these thermophysical properties should be defined. The density and specific heat of the ZnO-EG nanofluid can be determined using the following equations, which are based on conventional mixture theory, respectively: Pnf =(1 -V)P¥ +Wnp , (13) (pC ) =(1 ~V)(PC ) MPC )' (14) where q> is the nanoparticle volume fraction of the nanofluid and the subscripts nf np and bf denote nanofluid, nanoparticle, and the base fluid, respectively. To calculate the thermal conductivity of ZnO-EG nanofluid, the following correlation proposed by Esfe and Saedodin [14], which is based on experimental data obtained for ZnO-EG nanofluid can be used; kf = ( 0.24859T2-504^ -0.7492) k (15) where T is the temperature and in units of °C. The validity of this correlation is in p = 0.0625 % to 5 % and T = 25 °C to 50 °C intervals. The viscosity of ZnO-EG nanofluid can be calculated by using following correlation proposed by Esfe and Saedodin [15] which is based on experimental data obtained for ZnO-EG nanofluid; Hnf = 0.9118Exp ( 5.49