^efMIDEM A Innrnal of M Journal of Microelectronics, Electronic Components and Materials Vol. 42, No. 4 (2012), 234 - 244 3D structuration of LTCC and related technologies for thermal management and microfluidic structures Thomas Maeder, Conor Slater, Bo Jiang, Fabrizio Vecchio, Caroline Jacq and Peter Ryser Laboratoire de Production Microtechnique (LPM), Ecole Polytechnique Federale de Lausanne (EPFL), Lausanne, Switzerland Abstract: Ceramic technologies such as LTCC (Low Temperature Co-fired Ceramic) and thick-film are used widely in electronic circuits exposed to harsh environments, for applications in fields such as aerospace, automotive and energy exploration, where, owing to their thermal and chemical stability, they have an extensive and successful track record. Recently, the extensive structuration possibilities afforded by LTCC have led to its use in sensors, microfluidics and thermal management (hotplates). In the first part of this work, we present both new and classical techniques for structuring ceramic devices for thermal management, microfluidics or both. Critical aspects for achieving successful structuration and reliable device operation are discussed, such as lamination and sealing techniques, materials formulation and selection, as well as thermomechanical design. These considerations are illustrated in the second part of this work with several examples: micro-hotplates for various applications, microfluidic coolers, chemical reactors and solid-oxide fuel cell (SOFC) components. Key words: Thick-film technology, LTCC, 3D structuration, microfluidics, thermal management. 3D strukturiranje LTCC in sorodnih tehnologij za termi^cno upravljanje in mikro tekočinske strukture Povzetek: Keramične tehnologije, kot je LTCC (keramika z nizko temperaturo žganja) in debeli sloji, se pogosto uporabljajo v elektronskih vezjih, ki so izpostavljena neugodnemu okolju, za aplikacije v vesolju, avtomobilskih in energetskih raziskavah, kjer imajo s svojo termično in kemijsko stabilnostjo uspešno in dolgo zgodovino. Velike možnosti strukturiranja, ki jih nudi LTCC so omogočile njihovo uporabo v senzorjih, mikro tekočinah in termičnem upravljanju (hotplate - vroča plošča). V prvem delu članka predstavljamo klasično metodo strukturiranja keramičnih elementov za termično upravljanje, za mikro tekočine ali oboje. Opisani so kritični vidiki za doseganje uspešnega strukturiranja in zanesljivega delovanja, kot je laminacija, tehnike pečatenja, formuliranja in izbora materialov, kakor tudi termomehanična oblika. Te odločitve so v drugem delu članka predstavljene s pomočjo naslednjih primerov: mikro vroča plošča za različne aplikacije, mikro tekočinski hladilniki, kemični reaktorji in deli gorivnih celic s trdnim elektrolitom (SOFC). Ključne besede: debeloplastna tehnologija, LTCC, 3D strukturiranost, mikro tekočine, termično upravljanje. * Corresponding Author's e-mail: thomas.maeder@epfl.ch 1. Introduction Originally introduced as a chip / multichip module packaging and high-reliability circuit technology [14], LTCC has found important additional applications in the field of advanced packaging, sensors and microfluidics. This requires more advanced 3D structura-tion techniques, required to form features such as thin bridges, cavities, membranes, channels and hotplates [5-16]. In the green state, LTCC tape is easily shapeable, and may be cut and further processed by a wide variety of methods (Table 1), which in principle easily allows features such as channels, bridges and membranes (Figure 1). An overview of the resulting LTCC applications is given in Table 2 (see also other paper at this conference [17] for mechanical sensors). The very wide range of devices and applications attest for the excellent 3D structurability of LTCC. However, problems that appear at the different stages of processing (handling, lamination and firing, Table 1) in practice severely hamper many applications. Moreover, the properties and limitations of LTCC as a material must also be taken into account, such as mechanical strength (short- and long-term), chemical durability and thermal stability. Also, physical properties such as the coefficient of thermal expansion (CTE) and elastic modulus are important for device performance. The purpose of the present work is therefore to give an overview of the applications of LTCC structuration, centred on microfluidics and thermal management, with the associated themes: - Processing issues and how they are resolved - Properties and limitations of LTCC as a material - Implications on device design Figure 1: Example LTCC structures (see table 2) (1-3) Meander channel (1) and heater module (2) for gas viscosity sensor (3, with membrane) [18-20]; 4) chemical microreactor with complex fluidic circuit [16, 20]; 5) thermal bubble inclinometer (with membrane) [9]; 6) cantilever sensor for low forces [9, 16, 21, 22]. Table 1: Methods and operations used in 3D structuration of LTCC.t SVM = sacrificial volume material. # MSM / FSM = mineral / fugitive sacrificial (volume) material. Operation Methods Cutting / drilling / shaping - Mechanical microdrilling / end milling [7, 23] - Punching / stamping [24] - Laser cutting of LTCC [24-26]; of conductors [27, 28] - Embossing [24, 29, 30] - Controlled laser ablation [31] - Solvent vapour jet cutting [32] - None (lamination directly around SVMt) [7, 33, 34] Lamination methods and conditions (LP/HP = low-/high- pressure) No sacrificial material - Uniaxial, HP, cold [13, 35] - Uniaxial, minimal-pressure, cold [36] or warm [37] - Adhesive tape, LP [38, 39] - Solvent / adhesive paste / adhesive solution, LP [12, 40-44] - Hot-melt adhesive layer, LP [45] With sacrificial material - Warm, HP, uniaxial or isostatic (standard methods) Lamination order - All at once (standard procedure) - Sequence of partial laminations, often with different methods/ parameters [13, 44, 46, 47] Firing No sacrificial material or MSM# - Standard, in air (usually) With FSM# - Air (match sintering and burnout kinetics) [10, 48-51] - Air-N2-air (sinter in N2, then oxidise FSM) [17, 52] Post-firing operations (depending on device) - MSMt removal by chemical dissolution [52-57] or mechanical blowing [8] - Screen-printing of materials incompatible with co-firing - Cutting of temporary supports [58 2012] - Singulation by dicing or breaking Table 2: Applications of LTCC structuration techniques beyond purely electrical ones. t M(O)EMS: micro (opto) electromechanical system. # p-SOFC: micro solid-oxide fuel cells. Field Applications Advanced & high-reliability hermetic packaging - MOEMSt package [59] - Package + quality control [60, 61] - MEMS pressure sensor package for medical applications [62] - Active getter module [63] Pressure sensing - Piezoresistive (membrane) [64, 65] - Piezoresistive high-pressure cell (direct compression) [20, 66] - Piezoelectric (resonance) [67] - Capacitive (membrane) [68, 69] - Complete piezoresistive pressure sensor (+electronics) [15, 17, 70, 71] Force & accel. sensing - Low forces [9, 16, 21, 22]; applied to low pressures (indirect) [72] - Acceleration [17] Optical sensors - pH [73] - Absorbance [74] & fluorescence [75] Flow & liquid sensing - Fuel injection (thermal) [76] - Flow sensor, thermal [17, 71, 77, 78] or mechanical [79] - Thermal bubble inclinometer [9] Flow control - Valve [80] - Substrate for electrovalves [13] Liquid micro- reactors - Emulsifier [81], dilution device [82] - Mixer [83, 84] - Particle synthesis [85] - Electrochemical [86] - Polymerase chain reaction [87] - Photocatalysis [88] - Integrated, + flow sensing & calorimetry [11, 20, 89] / flow & pressure & liquid sensing [90] Gas micro-reactors - H2-02 combustor [91] - Gas [burner with window [41] - Fuel cell reformer [92, 93] - Micro-plasma generator [94] Hotplates - For gas sensing [27, 95-97] - Scanning microcalorimeter [98] - Atomic clock module [99, 100] - Fluidic & thermal package for MEMSt ^-SOFC# [101, 102] and ^-thrusters [103] Multisensors /-physics - Flow / pressure / temperature sensor for compressed air [46, 104] - Gas viscosity & thermal conductivity sensor [18-20] Micro-thrusters - Liquid fuel [44, 105, 106] - Solid propellant [107] 2. Processing techniques The present section reviews the different techniques and issues at each stage of processing. Processing issues are usually exacerbated when using fine structures, such as required for sensitive device. 2.1. Basic processing routes The most straightforward processing route is the "cut-and-laminate" one, whereby each LTCC laser is simply cut (usually by laser), with the resulting stack then being uniaxially laminated and fired (Figure 2). This simple route is feasible for applications involving relatively robust structures, where crushing and sagging of layers are not a big issue, such as the chemical microreactor shown on Figures 5 & 6. Figure 2: "Cut-and-laminate" structuration of LTCC: uniaxial lamination of previously processed sheets between rigid metal plates. If slender membranes or bridges are used, sacrificial volume materials (SVMs) may be used to avoid crushing / sagging (Figure 3), using uniaxial or (pseudo-)iso-static lamination. Figure 3: Filling crushable cavities with SVM, with pseudo-isostatic lamination (isostatic or uniaxial also possible). Finally, cavities may be directly created by printing SVM onto LTCC, without removing the corresponding volume from the tape (Figure 4), which requires (pseudo-) isostatic lamination. Figure 4: Pseudo-isostatic (similar to isostatic, where the bottom face is also deformed) lamination of LTCC modules, with printed SVM to create cavities. 2.2. Handling during screen-printing Structural features such as intricate channels and thin bridges exacerbate the usual difficulties of handling fine LTCC tapes. Especially, simply cutting out complex channel networks (Figure 6) in one layer is difficult or even impossible, as this would structurally separate the tape, or weaken it excessively. To get around this issue, two techniques are commonly used: - "Stitching" the fluidic circuit across several layers allows fabrication of complex and strongly meandering structures, as often seen in fluidic process devices such as microreactors (Table 2, corresponding section; Figure 6), using the classical "cut-and-laminate" route. This requires an additional layer (or two, if crossovers are desired), and creates some additional dead volumes due to alignment tolerances. Sacrificial volume materials (SVMs) allow "printing" of channels without requiring the tape to be cut out: the channel is then formed during or after firing by removal of the SVM (Figure 4). However, this technique does have restrictions: it requires "standard", high-pressure isostatic or pseudo-isostatic lamination to deform the LTCC tapes around the printed SVM, and results in significant deformation of the tapes and of the surface of the device [8, 11, 13, 59], which may not be the most convenient method for shaping other structures such as large cavities. Also, there are practical limits to the achievable aspect ratios, stemming from the screen printing process and restricted deform-ability of the LTCC tapes [14]. Finally, printing large amounts of sacrificial material can destroy the tape through attack from the SVM paste solvent. However, recent developments in screen-printing vehicle formulation show progress in formulating SVM inks that have low aggressivity towards LTCC tapes, and even allow removal of misprints by rinsing in water [33, 34, 108]. Figure 5: Chemical microreactor: device (top), LTCC module with superposed fluidic layout (middle) and complete electrical & fluidic layout (bottom). 12) Inlets & heat-up meanders; 3) outlet; 4) flow sensors; 5) bottom alumina heat spreader, below LTCC; 6) alumina heat shield for reaction zone. A) Thermistor for body temperature; B) thermistor for reaction zone temperature; C) resistor for heat output calibration. 2.3. Lamination and firing Optimal lamination is often a compromise: applying excessive pressure and temperature can result in deformation and crushing of cavities, while the reverse yields poor bonding (Figure 7). Several techniques, described in section 3, have therefore been developed to alleviate this issue in difficult cases: SVMs to protect cavities, and "glues" to facilitate lamination. Figure 6: Chemical microreactor: LTCC layers, in unfired state, showing cut-outs for fluidic channels and thermal decoupling of calorimetric reaction zone. 1) Bottom wall; 2) bottom fluidic layer; 3) fluidic separation layer; 4) top fluidic layer; 5) top lid. ml A C D Figure 7: Lamination problems in fluidic structures: A) crushing of cavities; B) deformations combined with poor interlayer lamination below cavity due to absence of pressure; C) poor lamination, at arrow; B) good lamination with low deformation, with correct parameters [13]. Firing of slender structures also may lead to deformations, stemming from shrinkage mismatch between LTCC, functional materials and SVM, or simply from sag- B ging of structures under their own weight. This may again be counteracted by SVMs, which however must be correctly formulated to avoid imparting deformations themselves during LTCC sintering [10, 13, 46, 52, 57]. 3. SVM & Adhesive formulations In addition to the LTCC tape itself and the assorted functional materials (conductors, resistors, etc.), 3D structuration may use two types of "auxiliary" materials, which are eventually removed during processing: 1) SVMs and 2) adhesives for low-pressure lamination. 3.1. Sacrificial volume materials (SVMs) SVMs support the 3D LTCC structure during lamination, avoiding crushing, or may even be used to create cavities by themselves (see 2.1 / Figure 4). If just used to fill existing cavities, they tend to add complexity to the manufacturing process, but careful design, e.g. limiting SVM deposition to just one layer, or special processes such as filling with liquid wax [43], reduce this inconvenient. A wide variety of SVMs have been investigated (Table 3), with carbon-based pastes or tape inserts being by far the most common. Carbon / wax / polymer-based compositions are labelled fugitive sacrificial materials (FSMs), as they escape during firing, by evaporation, pyrolysis or oxidation to CO/CO 2, which may lead to sagging during sintering through loss of support. To avoid this issue, carbon-based (mostly graphite) materials may be used; graphite is "semi-fugitive", as it is stable to very high temperatures in inert atmospheres, and only begins to oxidise rapidly above 600-650°C in oxygen-containing ones. This allows two strategies (see Table 1, firing): 1 Firing in air, carefully matching sintering of LTCC with graphite oxidation kinetics by varying temperature rise rate and graphite particle size [8, 10, 48-51] 2 Sintering in inert atmosphere: burnout in air, up to ca. 600°C, followed by sintering in nitrogen (which preserves the graphite), and final oxidation of the graphite by switching back to air [17, 52]. Firing in air may be carried out also without restrictions, using mineral sacrificial materials (MSMs), which however requires an additional post-firing chemical or mechanical removal step (Table 1). This restricts in practice MSMs to open structures such as cantilevers or bridges on the surface of substrates [53-57, 109]. Further issues lie shrinkage mismatch, chemical interactions and limited chemical stability of some fired LTCC materials [57]. Table 3: Parameters and their values. t Applied to classical thick-film technology on Al2O3. Type Sacrificial volume material (SVM) FSM (fugitive) - Carbon paste (printed) [10, 33, 34, 49-52, 108] or tape insert [8, 43] - Wax, screen-printed [7] or filled as liquid [43] - Kapton foil, laser-ablated [7] MSM (mineral) - Al2O3 setter tape [8] - Pb>O-2SiO2 glass [52] - CaO-B2O3 [109] ; CaO-borax [53] - Au [110] - CaCO3 + C [55] - MgO-CaB2O4 [57] - SrCO3t [542] 4 - MgO-B2O3t [56] 3.2. Lamination adhesives In many cases, deformations mainly stem from the high pressures required to achieve good lamination. Moreover, simple uniaxial lamination of multilayer structures intrinsically faces the issues of low stresses above cavities (Figure 7B). Therefore, many techniques have been investigated to achieve satisfactory lamination quality at moderate pressures and temperatures (see Table 1, lamination), the most common being 1) application of adhesive tapes, and 2) printing of liquid / paste adhesives or solvents. There are however some drawbacks to these methods, as they require careful application of the adhesive, and handling of the resulting sticky LTCC tape can be quite cumbersome. Therefore, in order to facilitate handling, we recently proposed an alternative method using hot-melt adhesive layers [45], which are first generically deposited onto the LTCC tape. The adhesive is formulated to be tack-free or low-tack in ambient conditions, facilitating handling and minimising dust pickup, and then melt at moderate (<60°C) temperatures, allowing low-pressure lamination at moderate temperatures. During lamination, adhesives interact with the tape, and assist binding at low temperatures. The additional amount of organic material must be accounted for by somewhat lengthening the debinding step. 4. Materials limitations of LTCC Fired LTCC material properties are typical of glass-ceramic materials (brittleness, relatively good thermal stability), and may be compared to thick-film multilayer dielectrics, from which they are derived. 4.1. Mechanical strength LTCC has somewhat lower short-term strength than alumina, of the order of 300 MPa, depending on the grade [111-114]. In sensitive mechanical structures such as low-range force and pressure sensors, this is offset by a much lower elastic modulus [113, 115], of the order of 100 GPa, yielding a comparable strain, i.e. resulting signal. However, ceramics may be susceptible to stress corrosion in the presence of humidity, which must be accounted for in device design. This ageing behaviour is more severe in glassy ceramics such as LTCC than in standard 96% thick-film grade alumina, with glass-free materials such as yttria-stabilised zirconia (YSZ) and zir-conia-toughened alumina (ZTA) essentially unaffected at ambient temperatures. To complicate matters, short-and especially long-term strength is affected by overlying thick-film materials, an effect that has yet to be studied on LTCC [112, 116, 117]. 4.2. Chemical durability Whereas fired LTCC may be expected to be resistant to organic solvents, chemical durability in aqueous environments shows very strong variations: on the one hand, some materials (such as Du Pont 951) allow short-term operation (=1 day) of microreactors with aggressive chemicals such as HCl and NaOH at concentrations >1 M. On the other hand, 3D structuration of LTCC using MSM was found to be hindered by degradation of LTCC in the relatively weak acetic acid used to dissolve the MSM [57]. Other studies also yielded very contrasting results, depending the LTCC material [118120]. 4.3. Thermal stability & expansion Essentially all common LTCC grades exhibit reasonable thermal stability up to ca. 500°C. Above this temperature, performance depends on the phase assemblage and chemical composition, with the more crystalline, essentially alkali-free materials exhibiting good mechanical stability and high resistivity at temperatures in excess of 600°C [115, 121]. 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Ryser, ""LTCC free-standing structures with mineral sacrificial paste,"" 4th International Conference on Ceramic Interconnect and Ceramic Microsystems Technologies (CICMT), Munich (DE), 2008. 56. T. Maeder, C. Jacq, Y. Fournier, W. Hraiz & P. Ryser, "Structuration of thin bridge and cantilever structures in thick-film technology using mineral sacrificial materials,"" 5th International Conference on Ceramic Interconnect and Ceramic Microsystems Technologies (CICMT), Denver (USA), 2009. 57. T. Maeder, C. Jacq, Y. Fournier, W. Hraiz & P. Ryser, "Structuration of zero-shrinkage LTCC using mineral sacrificial materials,"" 17th IMAPS European Microelectronics & Packaging Conference (EMPC), Rimini (IT), 2009. 58. F. Vecchio, V. Venkatraman, H. R. Shea, T. Maeder & P. Ryser, "Dispensing and hermetic sealing Rb in a miniature reference cell for integrated atomic clocks", Sens. Actuat. A 172 (1), 330-335, 2011. 59. F. Seigneur, Y. Fournier, T. Maeder, P. Ryser & J. 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Lynch, J. Park, V. Espinoza, PA, A. Santiago, JJ & L. Sola, LM, "Meso-scale pressure transducers utilizing low temperature co-fired ceramic tapes"", Mater. Res. Soc. Symp. Proc. 546, 177-182, 1999. 65. M. Santo Zarnik & D. Belavič, "Stability of a pi-ezoresistive ceramic pressure sensor made with LTCC technology,"" 8th International Conference on Ceramic Interconnect and Ceramic Microsystems Technologies (CICMT), Erfurt (DE), 2012. 66. T. Maeder, B. Afra, Y. Fournier, N. Johner & P. Ryser, "LTCC ultra high isostatic pressure sensors,"" 16th IMAPS European Microelectronics & Packaging Conference (EMPC), Oulu (FI), 2007. 67. U. Partsch, D. Arndt, U. Keitel & P. Otschik, "Piezoelectric pressure sensors in LTCC-technology,"" 14th European Microelectronics and Packaging Conference, Friedrichshafen (DE), 2003. 68. D. Belavič, M. Santo Zarnik, M. Hrovat, M. Jerlah & S. Maček, "3D LTCC structure designed for the capacitive pressure sensors,"" XXXII International Conference of IMAPS Poland Chapter, Puttusk (PL), 2008. 69. M. Santo Zarnik, D. Belavič & S. Maček, "Investigation of a thick-film capacitive pressure sensor in a three- dimensional LTCC structure,"" XXXIII International Conference of IMAPS Poland Chapter, Gliwice - Pszczyna (PL), 2009. 70. U. Partsch, D. Arndt & H. Georgi, "A new concept for LTCC-based pressure sensors,"" 3rd International Conference on Ceramic Interconnect and Ceramic Microsystems Technologies (CICMT), Denver (USA), 2007. 71. Y. Fournier, G. Boutinard-Rouelle, N. Craquelin, T. Maeder & P. Ryser, "SMD pressure and flow sensor for compressed air in LTCC technology with integrated electronics", Procedia Chem. 1, 1471-1474, 2009. 72. C. Jacq, T. Maeder, E. Haemmerle, N. Craquelin & P. Ryser, "Ultra-low pressure sensor for neonatal re-suscitator", Sens. Actuat. A 172 (1), 135-139, 2011. 73. R. J. Tadaszak, A. tukowiak & L. J. Golonka, "Optical pH sensor based on LTCC and sol-gel technologies,"" IMAPS - IEEE CPMT Poland Conference, Gdahsk-Sobieszewo (PL), 2011. 74. M. Czok, P. Bembnowicz & L. J. Golonka, "LTCC system for light absorbance measurement,"" 8th International Conference on Ceramic Interconnect and Ceramic Microsystems Technologies (CICMT), Erfurt (DE), 2012. 75. M. Czok, K. Malecha, M. Malawski & L. J. Golonka, "LTCC microfluidic chip with fluorescence based detection,"" IMAPS - IEEE CPMT Poland Conference, Gdahsk-Sobieszewo (PL), 2011. 76. U. Schmid, "A robust flow sensor for high pressure automotive applications", Sens. Actuat. A 97-98, 253-263, 2002. 77. Y. Fournier, R. Willigens, T. Maeder & P. Ryser, "Integrated LTCC micro-fluidic modules - an SMT flow sensor,"" 15th European Microelectronics and Packaging Conference (EMPC), Brugge (BE), 2005. 78. D. Jurkow, K. Malecha & L. Golonka, "Three element gas flow sensor integrated with low temperature cofired ceramic (LTCC) module,"" 16th Mixed Design of Integrated Circuits and Systems (MIXDES), tödz (PL), 2009. 79. D. Jurköw, L. Golonka & H. Roguszczak, "LTCC gas flow detector," 16th European Microelectronics & Packaging Conference (EMPC), Oulu (FI), 2007. 80. M. R. Gongora-Rubio, L. Sola-Laguna, P. J. Moffett & J. J. Santiago-Aviles, "The utilization of low temperature co-fired ceramics (LTCC-ML) technology for meso-scale EMS, a simple thermistor based flow sensor", Sensors and Actuators 73 (3), 215221, 1999. 81. M. R. Gongora-Rubio, M. R. da Cunha, A. P. de Ol-iveira-Costa & M. I. Re, "Preparation of polymeric microspheres by an emulsification / solvent diffusion process employing LTCC microfluidic structures,"" 1st International Conference on Ceramic Interconnect and Ceramic Microsystems Technologies (CICMT), Baltimore (USA), 2005. 82. M. R. da Cunha, M. R. Gongora Rubio, I. D. Alvim & M. I. 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Halder, "A ceramic electrochemical microre-actor for the methoxylation of methyl-2-furoate with direct mass spectrometry coupling", Lab On A Chip 1 (2), 9-44, 2002. 87. A. J. Vissotski, A. J. Moll & D. G. Plumlee, "Development of a continuous flow polymerase chain reaction device in low temperature co-fired ceramics," 5th IMAPS / ACerS International Conference on Ceramic Interconnect and Ceramic Microsystems Technologies (CICMT), Denver (USA), 2009. 88. R. Gorges, S. Meyer & G. Kreisel, "Photocatalysis in microreactors", J. Photochem. Photobiol. A 167, 9599, 2004. 89. R. Willigens, "Microreacteur calorimetrique integre en technologie ceramique co-cuite a basse temperature (LTCC)," Masters, Universite de Liege / EPFL, Liege (BE) / Lausanne (CH), 2005. 90. M. Schirmer, J. Uhlemann, L. Rebenklau, T. Bauer & K. J. Wolter, "3D-microfluidic reactor in LTCC," 31s' International Spring Seminar on Electronics Technology - ISSE, Budapest (H), 2008. 91. M. McCrink & D. G. Plumlee, "Design and analysis of a low temperature co-fired ceramic microcombustor," 5th International Conference on Ceramic Interconnect and Ceramic Microsystems Technologies (CICMT), Denver (USA), 2009. 92. Y. Shin, O. Kim, J. C. Hong, J. H. Oh, W. J. Kim, S. Haam & C. H. Chung, "The development of micro-fuel processor using low temperature co-fired ceramic (LTCC)", Int. J. Hydrogen Ener. 31 (13), 19251933, 2006. 93. D. Belavič, M. Hrovat, G. Dolanc, S. Hočevar, I. Stegel, M. Santo Zarnik, J. Holc, K. Makarovič, J. Batista & P. Fajdiga, "Design and fabrication of a complex LTCC-based reactor for the production of hydrogen for portable PEM fuel cells," 7th International Conference on Ceramic Interconnect and Ceramic Microsystems Technologies (CICMT), San Diego (USA), 2011. 94. R. K. Yamamoto, P. B. Verdonck & M. R. Gongora-Rubio, "Meso-scale remote plasma generator using LTCC technology," 1st International Conference on Ceramic Interconnect and Ceramic Microsystems Technologies (CICMT), Baltimore (USA), 2005. 95. H. Teterycz, J. Kita, R. Bauer, L. J. Golonka, B. W. Lic-znerski, K. Nitsch & K. Wisniewski, "New design of an SnO2 gas sensor on low temperature cofiring ceramics", Sens. Actuat. B 47 (1-3), 100-103, 1998. 96. R. Moos & J. Kita, "Ceramic multilayer gas sensors - an overview," XXXI International Conference of IMAPS Poland Chapter, Krasiczyn (PL), 2007. 97. S. N. Reddy, J. Wang & W. K. Jones, "Development of a low-power 700°C micro heater in low temperature cofire ceramics," 15th European Microelectronics and Packaging Conference (EMPC), Brugge (BE), 2005. 98. W. Missal, J. Kita, E. Wappler, F. Gora, A. Kipka, T. Bartnitzek, F. Bechtold, D. Schabbel, B. Pawlowski & R. Moos, "Miniaturized ceramic differential scanning calorimeter with integrated oven and crucible in LTCC technology", Sens. Actuat. A 172 (1), 21-26, 2011. 99. F. Vecchio, T. Maeder, C. Slater & P. Ryser, "Effects of thermal losses on the heating of a multifunctional LTCC module for atomic clock packaging", Solid State Phenom. 188, 244-249, 2012. 100. R. K. Chutani, S. Galliou, N. Passilly, C. Gorecki, A. Sitomaniemi, M. Heikkinen, K. Kautio, A. Keränen & A. Jornod, "Thermal management of fully LTCC-packaged Cs vapour cell for MEMS atomic clock", Sens. Actuat. A 174, 58-68, 2012. 101. B. Jiang, P. Muralt, T. Maeder, P. Heeb, A. J. S. Alvarez, M. Nabavi, D. Poulikakos & P. Niedermann, "Design, fabrication and characterization of a gas processing unit testing platform for micro-solid oxide fuel cells", Procedia Eng. 25, 811-814, 2011. 102. T. Maeder, B. Jiang, Y. Yan, P. Ryser & P. Muralt, "Ceramic modules for micro solid-oxide fuel cells,"" 7th International Conference on Ceramic Interconnect and Ceramic Microsystems Technologies (CICMT), San Diego (USA), 2011. 103. R. Krpoun, '"Micromachined electrospray thrusters for spacecraft propulsion,"" PhD, EPFL, Lausanne (CH), 2009. 104. T. Maeder, Y. Fournier, J. B. Coma, N. Craquelin & P. Ryser, "Integrated SMD pressure/flow/temperature multisensor for compressed air in LTCC technology: Thermal flow and temperature sensing"", Microelectron. Reliab. 51 (7), 1245-1249, 2011. 105. D. Kellis, A. Moll & D. Plumlee, "Effects of silver paste application on embedded channels in low temperature co-fired ceramics", J. Microelectron. Electron. Pack. 6 (1), 54-58, 2009. 106. T. W. Towner & D. G. Plumlee, "Design and fabrication of LTCC catalyst chambers,"" 7th International Conference on Ceramic Interconnect and Ceramic Microsystems Technologies (CICMT), San Diego (USA), 2011. 107. J. Thakur, R. Pratap, Y. Fournier, T. Maeder & P. Rys-er, "Realization of a solid-propellant based micro-thruster using low temperature co-fired ceramics", Sens. Transduc. 117 (6), 29-40, 2010. 108. T. Maeder, C. Jacq, Y. Fournier & P. Ryser, "Formulation and processing of screen-printing vehicles for sacrificial layers on thick-film and LTCC substrates,"" XXXII International Conference of IMAPS Poland Chapter, Puttusk (PL), 2008. 109. H. Birol, T. Maeder & P. Ryser, "Preparation and application of minerals-based sacrificial pastes for fabrication of LTCC structures,"" 4th European Microelectronics and Packaging Symposium (EMPS), Terme Čatež (SI), 2006. 110. C. B. Sippola & C. H. Ahn, "A thick film screen-printed ceramic capacitive pressure microsensor for high temperature applications", J. Micromech. Microeng. 16 (5), 1086-1091, 2006. 111. W. K. Jones, Y. Liu, B. Larsen, P. Wang & M. Zam-pino, "Chemical, structural and mechanical properties of the LTCC tapes", J. Microelectron. Electron. Pack. 23 (4), 469-473, 2000. 112. T. Maeder, H. Birol, C. Jacq & P. Ryser, "Strength of ceramic substrates for piezoresistive thick-film sensor applications,"" European Microelectronics and Packaging Symposium, Prague (CZ), 2004. 113. D. Belavič, M. Hrovat, M. Santo Zarnik, J. Cilenšek, J. Kita, L. J. Golonka, A. Dziedzic, W. Smetana, H. Homolka & R. Reicher, "Benchmarking different substrates for thick-film sensors of mechanical quantities,"" 15th European Microelectronics and Packaging Conference (EMPC), Brugge (BE), 2005. 114. K. Makarovič, A. Meden, M. Hrovat, J. Holc, A. Benčan & A. Dakskobler, "The effect of phase composition on the mechanical and thermal properties of LTCC material", J. Am. Ceram. Soc. 95 (2), 760-767, 2012. 115. M. Unger, W. Smetana, T. Koch & G. Radosavlje-vic, "High temperature characteristics of various LTCC-tapes,"" XXXIII International Conference of IMAPS Poland Chapter, Gliwice - Pszczyna, Poland, 2009. 116. T. Maeder, C. Jacq, G. Corradini & P. Ryser, "Effect of thick-film materials on the mechanical integrity of high-strength ceramic substrates,"" 15th European Microelectronics and Packaging Conference (EMPC), Brugge (BE), 2005. 117. T. Maeder, C. Jacq & P. Ryser, "Long-term mechanical reliability of ceramic thick-film circuits and mechanical sensors under static load", Sens. Actuat. A, in press, DOI 10.1016/j.sna.2012.05.031, 2012. 118. L. Rebenklau, J. Uhlemann, M. Thummler & K. J. Wolter, "Biological characteristics of commercial low temperature cofiring ceramics,"" 14th European Microelectronics and Packaging Conference, Friedrichshafen (DE), 2003. 119. A. Bittner & U. Schmid, "Permittivity of LTCC substrates porousified with a wet chemical etching process", Procedia Eng., 2010. 120. W. Zhang & R. E. Eitel, "Biostability of LTCC materials for microfluidics and biomedical devices", Int. J. Appl. Ceram. Tech. 9 (1), 60-66, 2012. 121. C. Bienert & A. Roosen, "Characterization of material behavior of low temperature cofired ceramics at elevated temperatures"", J. Eur. Ceram. Soc. 30 (2), 369-374, 2010. Arrived: 14. 08. 2012 Accepted: 06. 11. 2012