M. S. OZDOGAN et al.: EFFECT OF STRAIGHT AND ANGLED ABUTMENTS ON THE STRAIN ... 251–257 EFFECT OF STRAIGHT AND ANGLED ABUTMENTS ON THE STRAIN ON A ZIRCONIA CROWN AND IMPLANT IN THE MANDIBULAR SECOND MOLAR REGION: A FEA-BASED STUDY VPLIV POKON^NIH IN PO[EVNIH OPORNIKOV NA DEFORMACIJE CIRKONSKIH KRON IN VSADKOV V DRUGEM MOLARNEM PODRO^JU ^ELJUSTI: [TUDIJA NA OSNOVI METODE KON^NIH ELEMENTOV Mahmut Sertac Ozdogan 1 , Harun Gokce 2 , Ismail Sahin 3* 1 Ankara Yildirim Beyazit University, Faculty of Dentistry, Ankara, 06220, Turkey 2 TUBITAK Defence Industries Research and Development Institute, Ankara, 06261, Turkey 3 Gazi University, Technology Faculty, Department of Industrial Design Engineering, Ankara 06500, Turkey Prejem rokopisa – received: 2019-06-07; sprejem za objavo – accepted for publication: 2019-09-30 doi:10.17222/mit.2019.121 In a literature search no study evaluating implant-supported posterior restorations using zircon crowns with straight and angled abutments was found. In this study, the stress distribution of a zircon-crown restoration that will be prepared by using an angular and straight abutment in a mandibular second-molar deficiency, under functional forces, stress over zircon crown and environmental tissues of implant will be evaluated using the finite-element analysis (FEA) method. The FEA result showed that the use of straight implants contributes to the lowest stresses. The selection of a straight and angular abutment is very important for the balance of distributed loading. Keywords: dental implant, zirconia, finite-element analysis Avtorji ~lanka v raziskavi `e objavljene literature na to temo niso na{li nobene {tudije, ki bi ovrednotila obnovo zob z vsadki, pri katerih so bile uporabljene cirkonske krone s pokon~nimi ali po{evnimi oporniki. V {tudiji avtorji analizirajo porazdelitev napetosti v obnovljeni cirkonski kroni, ki je bila stabilizirana z uporabo po{evnih ali pokon~nih opornikov v drugem molarnem segmentu ~eljusti. S pomo~jo metode kon~nih elementov (FEA, angl.: Finite Element Analysis), so pod obremenitvijo s funkcionalnimi silami ovrednotili nastale napetosti na cirkonskih kronah in v obdajajo~em se tkivu (dlesnih). Rezultati FEA so pokazali, da uporaba pokon~nih vsadkov povzro~a manj{e napetosti. Avtorji ugotavljajo {e, da je pravilna izbira pokon~nih ali po{evnih opornikov zelo pomembna za uravnote`eno porazdelitev obremenitev. Klju~ne besede: zobni vsadek, cirkonijev oksid, analiza na osnovi metode kon~nih elementov 1 INTRODUCTION Dental epidemiological studies have shown that single teeth are common in all age groups. 1 A single premolar or molar loss is considered to be a common cause of non-physiological occlusion resulting from the extrusion and overturning of adjacent teeth and counter- teeth. 2 For this reason, the continuity of an occlusion is important. It is controversial whether the missing second molars should be completed with a prosthetic treatment. 3–5 For the second mandibular deficiency, there are several restorative options for a prosthodontic treatment. A fixed, partial cantilever prosthesis does not appear to be a preferred treatment, since they have produced undesirable biomechanical results, and re- movable partial prostheses could provide disturbing function and use. 6 Inspite of these arguments, the negative consequences of failing to compensate for the mandibular second molars could be the deterioration of a balanced occlusion, overeruption of the contralateral tooth, and the incompatibility of the chewing system, in favor of compensating the missing second molars with a prosthesis. 7 As a result, the use of single implants for second-molar restoration seems to be a preferred treatment. The use of dental implants in cases of partial toothlessness has been accepted as a modern clinical method with long-term success. 8 In order to achieve this success, technical and biomechanical decisions must be made carefully. 9 As a result of a study conducted by M. S. Kim et al., 10 more than 90 % of patients stated that they were functionally satisfied with a second-molar single-implant treatment. These findings suggest that a second-molar single implant can increase the chewing function. The ultimate goal of the implant treatment is that it is functional, aesthetic and easily applicable. 11,12 For this purpose a correct implant placement is essential. Precise radiographic images of the potential recipient sites and Materiali in tehnologije / Materials and technology 54 (2020) 2, 251–257 251 UDK 620.174.2:616.314-089.843:669.296 ISSN 1580-2949 Original scientific article/Izvirni znanstveni ~lanek MTAEC9, 54(2)251(2020) *Corresponding author's e-mail: isahin@gazi.edu.tr (Ismail Sahin) appropriate surgical guidelines are necessary to place the implants in their predetermined positions. 13 The implant placement is usually not ideal due to the morphology of the existing bone. One solution to this clinical problem is to use angled abutments. 14 The anatomy of the jaws and the morphology of the edentulous crest determine the orientation and angle of the implant placement. Similarly, the position and mor- phology of the teeth are determined by aesthetic and functional considerations. In most cases there is a diffe- rence between the long axis of the implant and the long axis of the planned dental implant. The main factor lead- ing to long-term failure in implant-supported restorations is the lack of understanding of biomechanical concepts. 15 Ideally, the implants should be positioned parallel to the adjacent teeth and aligned vertically with the axial forces. However, it may not be possible for anatomical reasons. The mandibular canal position, crest anatomy, proximity to sinuses are other factors that can affect im- plant placement. 16–18 The angle of the abutment used for the prosthetic restoration is one of the important factors affecting the stress distribution in the implant bone interface. Studies show that the use of angled abutments can cause a stress reduction. K. Tian et al. 19 who examined the tension in tissues surrounding the implant with the use of angled abutments on one-unit dental implants in their FEA study, reported that the use of angled abutments reduced the stresses and showed a better stress distribution at the implant-bone interface. On the other hand, N. L. Clelland et al. 20 in their study using photoelastic stress analysis reported that angled and straight abutments cause an increased stress in the bone and prosthesis, but this is within the physiological limits. N. T. Inijan et al. 21 reported that in their FEA and a natural mastication cycle study in implant abutment structures at different angles, the maximum stress can be minimized by changing the implant angle in the cervical region of the implant. Nowadays, in the construction of implant-supported restorations, especially in the aesthe- tic area of the dental arch, high-strength, all-ceramic materials are used. 22 The mechanical properties of zirconia allowed them to use in posterior fixed partial prostheses and significantly reduce the thickness of the cores. 23 In a literature search there was no study evaluating implant-supported posterior restorations using zircon crowns with straight and angled abutments. In this study the stress distribution of a zircon-crown restoration that will be prepared by using angular and straight abutments in mandibular second-molar deficiency, under functional forces, stress over the zircon crown and environmental tissues of implant are evaluated by the FEA method. 2 MATERIALS AND METHODS This study was designed to examine the tension occurring on the implant placed in the buccal direction using a 20-degree abutment and on the zircon crown due to the anatomical imperfections of the implant placement in the lower molar region. In the present study, the finite-element method (FEM) is used to find different stresses and strains caused by different angulated abutments of an implant prosthesis that is subjected to constant load. 2.1. Creation of 3D model In the present study, a 3D model of an implant prosthesis, which was used in place of a tooth, was generated using SLICER 4.11 Software. This software is creating a STL model from tomography results. It also supports different data formats like BRE, STL, PLY and VRML. In order to obtain a 3D model whose point cloud data (STL) were generated, Quick Surface Reconstruc- tion and Digitized Shape Editor modules of CATIA V5R2015 software were utilized. The point cloud data transferred to the CATIA V5 software is in Stereo Lithography (STL) format. The number of points generated is 230077. A mesh model needs to be created between the points for a re-modeling over the point cloud. For this purpose, the mesh model is generated, with the help of the Mesh Building Wizard, based on the maximum and minimum length data between the dimensions of the mesh and the points. The structure of the mesh was designed so that M. S. OZDOGAN et al.: EFFECT OF STRAIGHT AND ANGLED ABUTMENTS ON THE STRAIN ... 252 Materiali in tehnologije / Materials and technology 54 (2020) 2, 251–257 Figure 1: a) 0-deg 3d model cross-section, b) 20-deg 3d model cross-section the maximum dimension of the mesh was 1.5 mm and the maximum distance between the points was 0.1 mm. It is very important to minimize the amount of deviation between the 3D model generated and the point-cloud data. For this purpose, a deviation analysis needs to be conducted for all the surfaces generated through zone definitions. The deviation analysis is studied taking into account the dimension of the part, the running accuracy and the regional stability variables. The maximum allowable deviation for this model is 0.05 mm. For this reason, an analysis was performed on every surface generated. The implant, abutment and crown models of which cross-sections are presented in Fig- ure 1. Table 1: Number of elements of all the constituent parts Model name Number of nodes Number of elements Cortical bone 146.245 96.882 Trabecular bone 121.632 68.548 Gingiva 135.227 88.167 Crown 28.414 18.380 Cement 6.358 3.241 Implant 63.918 38.491 Abutment 9.963 5.768 Abutment screw 638 342 2.2. Computational analysis ANSYS V17.2 FEA software was used to determine the stress distribution on the implant. The 3D solid model obtained with CATIA V5 was transferred to ANSYS Design Modeller and a 3D solution mesh was created with Mesh Generation. The FEM is a numerical method that allows us to obtain information about the structure by dividing the structure into a finite number of small elements and by solving a finite number of equations instead of an infinite number of equations. For this reason, the established solution mesh is vital for the calculation result. An adaptive mesh is applied in the FEM. The total number of solution meshes used in the constituent parts is given in Table 1. Two different FEAs were performed for the abutment geometry at 0° and 20° angles. The same boundary conditions were determined for all the solutions and a 250 N load was applied 40 on the functional cusp in the vertical axis direction through the coating material on the implant placed on the lower-right second. However, the surface of the bone is fixed in all directions from the base. It is accepted that the implants are 100 % bone-implant contact (100 % bone-implant contact). The following figure shows the boundary conditions used in a linear static analysis. Static results were obtained for the two different abutment geometries using the ANSYS V17.2 FEA software. In the creation of the model, the lengths are given as μm units and the modulus of elasticity is given by N/μm 2 unit. In the model; the height of the crown is 7000 μm, the width of the crown is 5000 μm, the thickness of the adhesive is 50 μm and the height of the implant is 4950 μm. The usability of the model was controlled by ensuring that the sum of the forces with astatic equilibrium is equal to zero (the resultant force is equal to zero). M. S. OZDOGAN et al.: EFFECT OF STRAIGHT AND ANGLED ABUTMENTS ON THE STRAIN ... Materiali in tehnologije / Materials and technology 54 (2020) 2, 251–257 253 Table 2: Properties of materials used in the FEA Model name Material Young’s modulus (GPa) Poisson’s ratio (u) References Cortical bone – 18.6 0.30 K. S. Lee at al. 41 Trabecular Bbone – 13.7 0.30 Gingiva – 10.0 0.40 Crown Zirconia 205.0 0.19 Cement Resin adhesive cement 18.6 0.28 Abutment Titanium (grade IV) 110.0 0.35 Implant Titanium (grade IV) 110.0 0.35 Abutment screw Titanium (grade IV) 110.0 0.35 Figure 2: a) Relationship between maxillary and mandibular arches, b) 3D mesh model 3 RESULTS In Figure 3 a 250-N load is applied on the crown surface in the directions of Y and Z axes and the total deformations on the crown are shown. When the deformation solutions formed on the crown are examined, it is observed that the solutions made in the model using an angled abutment give the lowest values. Figure 4 shows the highest stresses on the abutment. It was seen that the highest stresses were on the tooth tops, which were the connection surface with the im- plant. Stresses in the straight and angled abutment models were determined at similar points. When the results were examined, it was revealed that the use of straight abutments provided the lowest stresses. The lowest stresses on the implant were examined. It was observed that the lowest stresses were formed on the axial surface of the implant and the highest stresses were on the tooth surfaces with the abutment. It has been shown that the use of straight implants contributes to the lowest stresses. When the von Misses stress distribution is shown in Figure 6, it is a very critical region because the highest stresses are at the junction of the crown and the adhesive cement layers and also on the outer surface as a geo- metric settlement. Considering the properties of the material, this stress distribution in general, the formation of cracks in the model and separation between layers can be estimated. When we look at the von Misses stresses, it M. S. OZDOGAN et al.: EFFECT OF STRAIGHT AND ANGLED ABUTMENTS ON THE STRAIN ... 254 Materiali in tehnologije / Materials and technology 54 (2020) 2, 251–257 Figure 3: Total deformation on zirconia crown with: a) straight 0°, b) angled 2° Figure 5: Maximum and minimum principal stresses on the implant with: a) straight 0°, b) angled 20° Figure 4: Maximum and minimum principal stress on the abutment with: a) straight 0°, b) angled 20° was determined that the use of straight implants showed better results than other applications (Figure 7). 4 DISCUSSION There are three different ways in which stress anal- yses can be performed: analytical, experimental and computational. In fact the most important one is the computational, in which the stress analysis would seem to be the most natural way to approach this problem. With an increase in the computational power, the use of the FEM can help to simulate with a great accuracy the functioning of the human tooth. 24 Numerical and experimental studies have shown that the increased abutment angle results in more stress on the prosthesis and surrounding bone than straight abutments. However, a prosthesis with angled abutments did not show a decrease in lifetime. There was no more bone loss than with straight abutments. 25 There may also be anatomical reasons that prevent the implant’s place- ment in a second molar region. Anatomical constraints sometimes require surgical positioning of the implants at angles that are not optimal for prosthetic restorations. The width, height, angle, presence of the bone undercut, the shape of the arch and the relationship between the jaws are the considerations for implant placement. For example, there may be insufficient bone height or width to place an implant without the use of a bone graft, or the position of the inferior alveolar nerve may impede the placement of the second molar implant without per- forming bone augmentation. 18 Another possibility of implant placement in this region is the use of angled implant abutments. There are angled abutments at speci- fic separation angles; furthermore, a customized angled abutment can be prepared for an acceptable prosthesis treatment. 26 Historically, the need to change the angle of the abutment has been understood as a result of the diffe- rence between the bone present for implant placement and the long axis of the planned restoration. However, there are concerns about the negative effects of non-axial forces on the survival of implants. 27 The preferred inclination of implants is a common problem that can jeopardize the aesthetics and function of implant-supported fixed prostheses. 28 The buccolin- gual folding of the mandibular posterior toothless region can affect the conditions of prosthetic loading, thus causing high-stress areas that can easily cause stress. 29 A. Ellakwa et al. 30 showed that using angled implants reduces the crown fracture resistance on the implant. The results of the present study demonstrate that when the deformation solutions formed on the crown are exam- ined, it is observed that the solutions made in the model using an angled abutment give the lowest values. This result can be thought of as the imposition of implants on the buccal and the application of loads on the functional cusp. X. A. Saab et al. 31 showed the effect of the abutment angulation on the strain in the anterior maxilla by the FEA. There was no difference in the pattern of the strain distribution predicted using a straight or an angled abutment in the anterior maxilla. J. Cavallaro et al. 25 and B. Rohit et al. 32 evaluated five abutment divergences (0°, 15°, 25°, 30°and 35°). On the basis of available data in the literature, they concluded that though the com- M. S. OZDOGAN et al.: EFFECT OF STRAIGHT AND ANGLED ABUTMENTS ON THE STRAIN ... Materiali in tehnologije / Materials and technology 54 (2020) 1, 251–257 255 Figure 7: von Misses stress on bone: a) straight 0°, b) angled 20° Figure 6: von Misses stress on abutment and implant with: a) straight 0°, b) angled 20° pressive and tensile stresses generated through axial and oblique loading increase as the abutment angulation increases, they are within the tolerance limits of the bone. Z. Arsalanloo et al. 16 found that by increasing the abutment angulations, the amount of strain in the implant and cortical bone could be higher. T. Brosh et al. 33 and T. Begg et al. 34 also verified that vertical loads applied in angled abutments produced higher stresses at the coronal zone of the implant compared with straight abutments. To avoid high stresses at that location, the implant should be planned to be subjected to vertical forces during function. 35 There seems to be no difference in the survival of implants based on the use of angulated abutments ranging from 0° to 45°. T. J. Balshi et al. 36 have also demonstrated that the survival of implants loaded via 30-degree abutments is not significantly different from implants loaded via straight abutments. When the stresses on the abutments were examined, it was determined that the stresses occurred in the straight and angled abutment models at similar points. When the results were examined, it was revealed that the use of straight abutments provided the lowest stresses. With the clinical loading of implants restored using angled abutments, lateral occlusal forces can increase. N. L. Clelland et al. 37 found a statistically significant in- crease in the stress and strain with an increase in the abutment angulation when evaluating 0-°, 15-°, and 20-° abutments, but the principal strains were considered to be within the physiological zone for bone. R. Celletti et al. 38 observed no adverse effect on the surrounding bone with straight or pre-angled abutments in monkeys. Based on a histological examination at 1 year after loading, excellent osseo-integration was reported. In the present study, when the stresses on implants were examined, it was determined that the highest and lowest stress zones are at the same points. It has been shown that the use of straight implants contributes to the lowest stresses. Increases in the abutment angulation can increase the principle strains (compressive and tensile) in the bone around the implants, as shown by in-vitro strain-gauge studies. 36 Whether or not a second molar should be replaced after its removal is debatable. The data indicated that replacing a second molar provides some increased masti- catory performance, but first-molar occlusion facilitates a 90 % chewing efficiency. 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Carpentier, The Need to Replace a Missing Second Molar With a Dental Implant Restoration: Analysis of a Controversial Issue, Compendium of Continuing Education in Dentistry, 39 (2018) 10, 686–693 40 S. Y . Ertem, S. Uckan, U. A. Ozden, The Comparison of Angular and Curvilinear Marginal Mandibulectomy on Force Distribution with Three Dimensional Finite Element Analysis, Journal of Cranio- Maxillofacial Surgery, 41 (2013) 3, 54–58 41 K. S. Lee, J. H. Shin, J. E. Kin, J. H. Kim, W. C. Lee, S. W. Shin, J. Y. Lee, Biomechanical Evaluation of a Tooth Restored with high performance polymer PEKK post core system: a 3d finite element analysis, BioMed Research International, (2017), 1–9 M. S. OZDOGAN et al.: EFFECT OF STRAIGHT AND ANGLED ABUTMENTS ON THE STRAIN ... Materiali in tehnologije / Materials and technology 54 (2020) 2, 251–257 257